Power Plant
The Scientific Journal of "Power Plant" is a collection of scientific works by lecturers, researchers, and practitioners in the field of Mechanical Engineering that have been published since September 2012. This journal is the result of scientific work, research in the fields of Energy, Materials and Energy Conversion to contribute in writing scientific which will be useful for the application of science and technology, especially in the field of Mechanical Engineering.
Articles
102 Documents
Analisis Patah Lelah Pipa Cold Superheater Boiler PLTU 2 Banten – Labuan
Andika Widya Pramono;
Ari Yulianto
JURNAL POWERPLANT Vol 1 No 1 (2013): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v1i1.787
Boilers (Boiler) is a major component in the plant in which there are pipes steam boiler that serves to drain the water to be heated by the flame or hot gases to be steam. Boiler pipes are arranged into a single entity, starting from the steam drum, the combustion chamber (furnace / burner), superheater and economizer. The existing pipe in the boiler is a vital component, because the pipe is used as a container to drain the vapor or liquid throughout the existing system with high operating temperatures. It depends on the type of material engineering digunakan.Pipa boiler operating at high temperature and pressure in the long term is a problem that often occurs is in the form of leaks that resulted in the power plant should cease to operate as it did on 2 Banten Labuan power plant. Boiler pipe leakage at this plant occurs in areas of cold pipe boiler superheater in the form of fracture mechanics and surface defects due to the weld metal splashes. To overcome this, a boiler pipe to be analyzed by observing the microstructure, chemical composition analysis and micro hardness tester with Vickers method to determine the cause of the leak. In the sample cold pipe fracture failure occurs supeheater tired (fatigue failure) that is indicated on the beach mark (the beach) and striation. From the results shows that the chemical composition of the material cold pipe superheater in accordance with the standard specifications (ASTM A210 Grade C), so that failure and damage of all pipes that are not investigated due to the specifications of the material are not standardized.
Analisis Welding Joint Performance Material ASTM SA 178 D Pada Waterwall Tube Boiler PLTU Paion Unit 1-400
Arief Suardi Nc;
Paltiraja Paltiraja
JURNAL POWERPLANT Vol 1 No 1 (2013): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v1i1.788
One of the important components in the boiler waterwall tube. The main function of waterwall tube is to convert water into steam. Conducted research focused on the performance of welded joints waterwall tube boilers, where the testing is done Vikers micro test, SEM and EDAX test and Mapping, and the chemical composition of the test. Because the welding process was very important here, whether appropriate or thoroughness standards that affect the heat treatment that occurred in the boiler tube material. In this paper waterwall tube material used is a type of medium carbon steel material (Electric resistance welded carbon steel) as defined in ASTM SA178D. In the waterwall tube welded joints can also be compared in terms of both its Performance microstructure and hardness and also the spread of elements - elements contained within these materials.
Kajian Rancangan Dan Permasalahan Instalasi Pengujian Pompa Dan Turbin Model PLMTH Di STT-PLN
Eko Sulistyo;
Gita Puspa Artiani;
Teguh Febriyanto
JURNAL POWERPLANT Vol 1 No 1 (2013): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v1i1.789
In testing the water turbine installation should be able to test various types of water turbines and their characteristics. Known models such as the type of turbine, turbine pelton, francis, propeller / kaplan, and cross flow. pelton turbine is a turbine that has the characteristics of high head and a small discharge, whereas francis turbine for medium and discharge head being, as well as a turbine propeller / kaplan for low head dann large discharge. The test installation shall be able to accommodate the needs of characteristics (needs) of each turbine. Besides the problems of installation testing is also required measuring tools to measure / determine the magnitude of the parameter-parmeter time of testing, such as the flow of water entering the turbine, a large head of the turbine, the greater the power of the turbine, and the amount of rotation of the turbine when pengujian.Semua case must be thought out and designed to meet the requirements and testing purposes so that the results meet the desired accuracy.
Analisa Pengaruh Jumlah Pengoperasian CWP Terhadap Performa Kondensor PLTU Rembang
Andika Widya Pramono;
Gita Puspa Artiani;
Alan Laksono
JURNAL POWERPLANT Vol 3 No 1 (2015): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v3i1.790
Heat exchanger is a device used to transfer heat from one fluid to another fluid. One in Rembang heat exchanger is a condenser. The condenser serves to condense low pressure steam turbine output by using sea water as coolant fluid. The condenser is a turbine auxiliary equipment which, if having problems then it will result in generation efficiency. In the design of the contractor takes 4 CWP to supply cooling water condenser, but the reality on the ground, only 3 CWP operated. Therefore it is necessary to know how the effects of these operations on the performance of the condenser. The method of analysis is done by calculating the performance of the condenser is based on the current operating parameters of the performance test. By knowing the conditions and the actual performance of the condenser, it will be able to increase plant efficiency.
Analisis Korosi Pada Inside Water Wall Tube PLTU Tarahan Unit 3 Lampung
Ammar Asof;
Ucok Nelwan P
JURNAL POWERPLANT Vol 1 No 1 (2013): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v1i1.791
Results of chemical composition analysis and EDS (Energy Dispersive X-ray spectroscopy) on waterwall tube boiler, Unit 3 EVAL Lampung2x100 MW power plant, has mengalamikorosi showed early (initial corrosion), and observed the chlorine element content of 0.48%, which spurred the initial padapermukaan corrosion inside diameter of the tube waterwall. This indicates that there has been a difusitas chlorine on the surface of the waterwall tube diameter, which is the cause of the onset of corrosion on the waterwall tube, after the vines and get in on the inside and spread to the other side. This confirmed the results of an electron microscope photograph with magnification 1000X and 1500X. Most likely the difusitas chlorine process is caused by chlorine dissolved in the raw water boiler.
Analisis Kegagalan Material Waterwall Tube Boiler PLTU Ubon Banten 3 Lontar Unit 3
Harun Al Rosyid;
Jamal Firmansyah
JURNAL POWERPLANT Vol 1 No 1 (2013): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v1i1.792
In the combustion chamber of PLTU UBOH Banten 3 Lontar uses the waterwall tube (waterwall tube) for heating water to produce high pressure steam and turn a turbine, the heating of them used the principles of radiation and koveksi. Therefore, a problem often encountered is thinning and leaking waterwall tube. Depletion problem waterwall tube is a very urgent issue to be addressed immediately. In this study, the writer focused on the observation and analysis of material failure in the main area of the tube wall material. The writer intends to conduct testing of waterwall tube material with Metallography testing process. The objective of test is to determine the layer thickness and the chemical elements that there is in the material and visual observations of the surface after cleaning which is to determine the level of damage that occurs in the depletion that is caused by shotblasting.
Machining Untuk Mengatasi Ovality Pada Cylinder Transition Turbin Gas MW701D Di UP Gresik
Arief Suardi Nur Chairat;
Mahmudi Mahmudi
JURNAL POWERPLANT Vol 3 No 1 (2015): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v3i1.793
In the gas turbine will function cylinder transition is important, therefore, the need for a replacement part is needed. At this time, the condition of the cylinder transition caused a lot of experience working padadaerah keovalan high temperature so that deformation of the material merupakanpenyebab keovalan.Akibat keovalan the transition cylinder assembly process between basketball combustors and transition piece cylinder connected with the cylinder transition becomes difficult and takes a relatively longer and yield less than the maximum. Furthermore, the process of turning cylinder oval transition so as to re-round, this process requires a cylinder that has been available in the warehouse and use the Gresik Power Unit 1 set lathe which has existed in the workshop Maintenance Service Unit of the Eastern Region and the measuring instrument. Turning is done through the same transition smallest diameter cylinder with a diameter transition piece (Ø 335 mm) After the machining process is done the testing process transition cylinder machining results, the tests performed, among others, hardness test, and penetrant testing test aims to determine whether a decline in the quality of material , and make sure no material defects occur after the machining process. Reduction of the maximum allowable thickness is 3.2 mm atau30% recommendation from manual book.
Analisis Kekuatan Konstruksi Bejana Tekan Terhadap Tekanan Hydrostatic Test
Jasmid Edy;
Adi Mahdi N
JURNAL POWERPLANT Vol 1 No 1 (2013): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v1i1.794
Pressure Vessel (Pressure Vessel) serves as a holding tank for pressurized fluid and the tank usually play an important role in industrial companies. In the design of Pressure Vessel in addition to perform calculations and manufacturing processes, also conducted a test called Hydrostatic Test. Hydrostatic testing is one of the provisions of the standard used is ASME Section VIII Division 1 Edition 2010, aims to find leaks in Pressure Vessel. Hydrostatic Test Pressure on process is higher than the operating pressure, therefore there will be a large voltage to the material. In this thesis the author will analyze the magnitude of the voltage comparison between the yield stress material with a maximum voltage that occurs when the Hydrostatic Test.
Pengaruh Overhaul Terhadap Performa Sistem Pelumasan Air Heater
Eko Sulistyo;
M. Arif Mintorogo
JURNAL POWERPLANT Vol 3 No 1 (2015): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v3i1.795
In every operation, every piece of equipment a Steam Power (power plant) has a very important role to support the continuity of the process of production of electric power. Reliability and resilience of an equipment in a generating unit is the responsibility of all employees are encouraged that work in the company. At one plant often found damage during overhaul and the unit is operating. Air Preheater is one such example, which often arise various problems with age operates. The pressure drop Lube Oil Pump into a new problem in the Air Preheater, the impact of these problems resulted in Air Preheater can not operate optimally, and the impact of the worst is a unit trip (shutdown), which means the unit stops to produce electricity because of the disruption in one engine plant, of course, it will cause harm to the company. Experience analysis, and manual book is a guide to solving problems every time a unit of power generation, as well as the precision and patience is needed to see clearly how the problem occurred.
Optimalisasi Acid Cleaning Pada Cell Generator Chlorination Plant Dengan Menggunakan Acuan Tegangan
Ammar Asof;
Nurmiati Pasra;
Gilang Yuri Wibowo
JURNAL POWERPLANT Vol 3 No 1 (2015): JURNAL POWER PLANT
Publisher : Sekolah Tinggi Teknik - PLN
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DOI: 10.33322/powerplant.v3i1.796
Sea water contains a lot of marine life. If the growth is not inhibited marine life, it can be attached to the installation path (biofouling). Later, as a result of this biofouling will reduce the efficiency of installations through which sea water tersebu t and will add to the cost of production units. Chemical liquid sodium hypochlorite (NaOCl) produced by chlorination plant breeding serves as a barrier to marine organisms. This fluid is produced in the chlorine generator cell through a process of electrolysis of seawater. In fact, electrolysis of sea water also produce side reactions. Namely the deposition of minerals such as magnesium (Mg) and calcium (Ca). As a result, the cell voltage chlorine generator will increase in the use of the same current. Therefore, it is necessary that the process of cleaning acid cell kembalibersih chlorine generator. Reference implementation of the process of cleaning acid that is based on the operating time and based on the voltage. Commissioning of the data, has been conducted several times a dry acid process based on the operating time of 250 H / ± 10 days. But the acid cleaning process is inefficient and ineffective. Therefore, the new reference is made in the implementation process of cleaning acid, wherein the voltage value menjad iacuannya. Several advantages, including the total cost of implementing the dry acid in cycle 1 (one) month more efficient, improve the efficiency and effectiveness of cleaning acid and time flexibility in the implementation process of cleaning acid.