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Pengaruh Kadar Air (Moisture) di Nut terhadap Efisiensi Pemecahan Nut (Studi Kasus di PT XYZ)
Azhar Basyir Rantawi
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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Inti kelapa sawit diperoleh dari hasil pengolahan nut di stasiun nut & kernel recovery dengan cara memecahkan nut yang masuk ke ripple mill. Efisiensi pemecahan nut harus tinggi untuk mendapatkan kualitas proses yang baik. Tujuan dari penelitian ini adalah untuk mengetahui: 1) tingkat penurunan kadar air pada nut melalui proses di sterilizer, digester & presser dan nut silo; dan 2) hubungan antara kadar air dan efisiensi pemecahan nut. Penelitian ini dilakukan dengan menganalisis kadar air melalui sistem pemanasan dengan menggunakan microwave oven, yakni dengan mengatur waktu dan tingkat pemanasan yang digunakan. Hasil penelitian menunjukkan bahwa kadar air pada nut yang tinggi dapat menyebabkan nut bersifat elastis sehingga pemecahan nut menjadi kurang sempurna. Efisiensi pemecahan nut rata-rata adalah sebesar 95,368%. Ini berarti efisiensi tersebut di bawah standar yang ditetapkan oleh perusahaan. Kadar air pada nut memiliki hubungan yang signifikan terhadap efisiensi pemecahan nut, yaitu – 0,936. Ini berarti jika kadar air pada nut semakin rendah maka efisiensi pemecahan nut tersebut akan semakin tinggi.
Rancang Bangun Sistem Kendali Otomatis pada Simulator Transfer Carriage Palm Oil Mill Berbasis Time Delay Relay
Ahmad Mahfud
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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Transfer carriage is a tool that serves to move the lorry from the rail track loading ramp to the sterilizer rail track. Utilization of push-botton on still done on the process of operation manually, so still need manpower. The purpose of this research is to know: 1) how to operate the carriage transfer simulator; 2) the circuit used for the transfer carirage automation system; 3) the time required for switching the truck miniature from transfer carriage to the sterilizer rail track; and 4) the advantage that can be obtained by the use of the transfer carriage relay. Data collection is done through observation of the object under study, interviews with parties related to the object under study and literature study. The development of automated control system device is preferred to be able to automatically drive a lorry from the charging point to the lane rail line in front of the sterilizer. The result show that: 1) the transfer carriage simulator is operated by utilizing relays as an automatic driver of the existing contacts, and supplied with an adapter-reduced voltage from 220 volts to 5 volts; 2) automated transfer carriage system supported by a reverse forward control circuit; 3) time of miniature transfer of lorries from transfer carriage to sterilizer rail track for 3 sec; and 4) the use of operational transfer carriage relay can reduce the hazard level in the manpower, which potentially occurs when activities are done manually.
Respon Pertumbuhan Stek Cassia Tora pada Perlakuan Konsentrasi Zat Pengatur Tumbuh Auksin
Danie Indra Yama
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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The fire caterpillar predator and fire caterpillar parasitoid require food from the wrong plant the only one is the nectar of Cassia tora. Therefore it is necessary to accelerate the growth of Cassia tora so that the nectar of Cassia tora can also be quickly available. Vegetative propagation of cuttings with rootone-f treatment is one way to accelerate the propagation and supply of nectar. The purpose of this research is to know the influence of rootone-f concentration on growth and development of Cassia tora, to know the parameters that affect dry weight of plants, to obtain optimal rotoone-f concentration for growth and development of Cassia tora cuttings. The research was conducted on March to May 2017 in PT Satu Sembilan Delapan, East Kalimantan, using Complete Randomized Block Design (CRBD) method, with rootone-f concentration of R1: 1 g/200 ml, R2: 2 g/200 ml, R3: 3 gr/200 ml. The observed data were analyzed with variance at 5% real level, to know the real difference between treatments tested further with LSD (Least Significance Different). The rootone-f aplication had significant effect on plant height 3-6 week after planting and stem diameter at 5, 7 and 8 week after planting. The plant height parameters influenced or positively correlated with dry weight of the plant. The concentration of rootone-f 2 g/200 ml is a good concentration for plant growth of Cassia tora especially to increase the height of the plant.
Pengaruh Program Waktu Perebusan pada Horizontal Sterilizer Pabrik Kapasitas 30 Ton TBS/Jam terhadap Unstripped Bunch (USB), Fruit Loss in Empty Bunch (FEB) dan Empty Bunch Stalk (EBS)
Istianto Budhi Rahardja;
Yudi Dermawan;
Muhammad Soleman
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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Process of sterilizing fresh fruit bunches (FFB) in SOGM Palm Oil Mill (POM) uses automation method, where the opening and closing of the inlet steam valve, exhaust valve and condensate valve based on predetermined time. There are three types of sterilizing program used, ie 84 minutes, 87 minutes and 91 minutes. In order for the sterilizing process to obtain time efficiency and also get the best result, then you should choose one of the best of the three. The purpose of this research is to know the effect of sterilizing time program on Unstripped Bunch (USB), Fruit Loss in Empty Bunch (FEB) and Empty Bunch Stalk (EBS). The method used in this research is to experiment directly to know its influence. The result showed that the length of sterlizing time has a negative effect on USB and FEB, which means the longer the sterilizing time will be the smaller percentage of USB and FEB; and positive effect on EBS, which means the longer the sterilizing time will be the higher the percentage of EBS.
Analisis Penyebab Kurang Bayarnya Gaji Karyawan Bagian Perawatan di Perkebunan Kelapa Sawit dengan Deming’s View Process System, Prinsip 5W+1H dan Five Whys Analysis
M Hudori
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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Inadequate salary payments such as underpaid employee salaries will result in decreased employee productivity, including maintenance employee in the palm oil plantation. The problem can not be solved carefully if not analyzed the root cause. The purpose of this research is to determine the root causes of the problem of underpaid maintenance employee salaries in the palm oil plantation and the solution. The research was conducted on February 20th –May 27th, 2017 at a palm oil plantation company in East Kalimantan Province. Data analysis was done with Deming's View Process System concept, the 5W + 1H (What, Who, Where, When, Why & How) principles and Five Whys Analysis to search for the root cause of the problem. The result show that the root causes of the problem are: 1) no socialization of the type of maintenance work required in the palm oil plantation; and 2) the field supervisor has less supervision on the work of the foreman. The solutions are socialize to the maintenance foremans on the types of maintenance work required in the palm oil plantation and supervise their work, especially on the aspect of maintenance administration.
Analisis Sistem Penggajian Karyawan Panen di Perkebunan Kelapa Sawit
Muhammad Sapruwan
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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Payroll system for employees are generally calculated on the basis of attendance or working day (WD) and other income such as overtime pay, benefit and penalty. In general, salary payroll in palm oil plantation is known as a whole base system. The purpose of this study was to know about the payroll system for harvesting employees, especially free daily employees (FDE) in palm oil plantation. This research uses qualitative analysis approach with quantitative descriptive analysis method, that is describe the real condition of payroll system based on the performance of harvesting employees, especially FDE. The result show that in general, the payroll system for harvesting employees in palm oil plantation uses the Piecework method, which is a payroll system based on the output of fresh fruit bunches (FFB). The calculations include: whole base, overall-finished incentive, over-base incentive and penalty. The salary calculation for harvesting employees whose performance is over-base is salary + overall-finished incentive + harvest incentive – penalty, while for employees whose performance is under-base is proportional salary (the number of harvested bunches divided by the number of basic bunches multiplied by 1 (one) WD is multiplied district minimum salery (DMS).
Analisa Pengaruh Steam Injection terhadap Overload Continuous Settling Tank (Studi Kasus di PKS XYZ)
St Nugroho Kristono
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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This research discusses the use of steam injection in oil separation process on continuous settling tank (CST) at clarification station, in the palm oil mill (POM) XYZ. Oil that spills on CST, among the causes is the activation of steam injection and is related to the capacity of the CST. The condition will result in oil losses at the clarification station and will affect the decrease of oil extraction rate and the loss for the company. The purpose of this research is to know the optimum steam injection activation time to meet CST level during normal running process. This research was conducted for 1 month and 14 days starting on May 1st to June 14th, 2017 at POM XYZ. Data collection is done by observation and practice directly in the field. Based on the data already obtained, then the analysis of the measurement data will be further processed using a simple mathematical model. The result showed that the optimal steam injection activation time to meet the CST level during normal walking was 2.95 minutes. The injection will fill in the free space on CST, which is 10.0097 m3.
Pengaruh Motivasi Kerja dan Lingkungan Kerja terhadap Kinerja Karyawan PT XYZ
Sugiyatno .
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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This research discusses the influence of work motivation and work environment on employee performance in PT XYZ, because basically, motivation and morale of an employee comes from hope that will be obtained. If expectation become reality, then the employee is likely to improve the quality of work. While the work environment will be good will also provide a morale for him. The purpose of the research is to determine the effect of work motivation and work environment on employee performance. This research was conducted at PT XYZ company, Bekasi Regency, West Java. The method used is quantitative descriptive method through survey with multiple linear regression evaluation technique. Data collection was done through questionnaire to all employees, ie 60 people. Employee performance variable is as dependent variable, while work motivation and work environment are as independent variable. Survey result will be tested for validity and reliability. Next will be tested classical assumption as a condition before multiple linear regression analysis. Once declared eligible, then will be done regression testing. The result of research shows that work motivation has a significant effect partially on work performance, while the working environment has no significant partial effect on work performance. However, motivation and work environment have a significant effect simultaneously on employee performance.
Penggunaan Scale Buster pada Air Umpan Oil Cooler Turbin di PT Unggul Widya Teknologi Lestari
Yudi Dermawan
JURNAL CITRA WIDYA EDUKASI Vol 10 No 1 (2018): JCWE Edisi April 2018
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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This research discusses the process of scale formation in the oil cooler, which is the lubricating oil system in the steam turbine generating power plant in the palm oil mill. This research was conducted on 15 – 25 May 2015 at PMKS Agribaras. Data collection is done through observation and literature study. The discussion is done by descriptive analysis. The results showed that the cause of scale on turbine oil cooler is because the oil cooler feed water has an average pH of 6.40 which means water in acidic conditions. Scale buster consists of several components, namely PTFE Teflon, dry contact anode, and cavitation chamber that helps in water treatment process. The scale prevention process that occurs in the scale buster, namely the breakup of water molecules caused by cavitation chamber components. The split molecule is ultimately bonded by the atomic nucleus of the particles produced from the zincum element (Zn) capable of removing adhesive properties on the constituent elements of water.
Analisis Tingkat Kematangan Kompos Campuran Limbah Padat Kelapa Sawit dengan Penambahan Bioaktivator
Sylvia Madusari
JURNAL CITRA WIDYA EDUKASI Vol 9 No 3 (2017): JCWE Edisi Desember 2017
Publisher : Politeknik Kelapa Sawit Citra Widya Edukasi
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Oil Palm Plantations have various types of solid waste and liquid waste. Solid waste produced in the form of midrib and fiber, while the liquid waste is oil palm mill effluent (POME). The amount of waste that is abundant has the potential for waste buildup. Composting solid waste is an alternative solution to increase the added value of waste so it can be used again. The purpose of this study was to compare two commercial activators and palm oil mill effluent to the maturity level of the mixture of midrib and fiber. The research method was performed with Completely Randomized Design with five treatments, namely: PM1 (50% midrib + 50% fiber + cow dung + Activator A); PM2 (50% midrib + 50% fiber + cow dung + Activator B); PM3 (50% midrib + 50% fiber + cow dung + POME); PM4 (50% midrib + 50% fiber + Activator B); PM5 (50% midrib + 50% fiber + POME). Observation parameters, ie measurement of temperature, pH, conductivity, nutrient content of compost, cellulolytic microbial count and hemicellulose and cellulose content. The results showed that the temperature at each treatment had a significant effect on the 1st week. At the end of observation the highest highest temperature was found at PM1 which was 27.630C and the lowest in PM4 was 27,34 0C. The highest pH was in PM3 treatment (8.7) and lowest in PM2 (5.16). The highest conductivity values were in PM2 treatment (1.40 mS.cm-1) and lowest PM5 (0.26 mS.cm-1). The highest C / N ratio of PM4 was 13.98 and the lowest was PM3 8. It is necessary to further test the utilization of compost as planting medium and as a soil enhancer.