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Contact Name
Darul Prayogo
Contact Email
darul@pip-semarang.ac.id
Phone
+6285640691182
Journal Mail Official
ijme@pip-semarang.ac.id
Editorial Address
https://ejurnal.pip-semarang.ac.id/ijme/about/editorialTeam
Location
Unknown,
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INDONESIA
Indonesian Journal of Marine Engineering
ISSN : -     EISSN : 30639298     DOI : https://doi.org/10.46484/ijme.v1i2
The Indonesian Journal of Marine Engineering (IJME), hosted by the Politeknik Ilmu Pelayaran (PIP) Semarang, focuses on publishing high-quality research in marine engineering and technology. It emphasizes topics such as ship machinery systems, maintenance of marine equipment, corrosion prevention, and environmental aspects of maritime operations. This journal aims to bridge the gap between academia and industry by promoting innovative solutions for practical challenges in marine engineering. It serves both scholars and professionals working in fields like ship design, operation, and energy management
Articles 6 Documents
Search results for , issue "Vol 1 No 2 (2024): August" : 6 Documents clear
Kerusakan Metal Jalan Pada Auxiliary Engine di MT. Salmon Mustafa Rivai, Rizal; Hermanto, Andy; Heriyawan, Mohammad Sapta; Suharto, Wakhid
Indonesian Journal of Marine Engineering Vol 1 No 2 (2024): August
Publisher : Politeknik Ilmu Pelayaran Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46484/ijme.v1i2.642

Abstract

Crank pin bearing consist of two plates with very smooth surfaces made from various metal layers with different hardness levels. This component is crucial because it supports the performance of the connecting rod on the crankshaft. It is installed to reduce friction occurring during combustion between the crankshaft and connecting rod. After combustion, the translational force of the piston is converted into rotational force on the crankshaft. The purpose of the research is to understand the factors, impacts, and mitigation efforts related to the damage of metal bearings on the auxiliary engine of MT. Salmon Mustafa. The research method used is qualitative descriptive with fishbone analysis techniques, where data is obtained from observations, interviews, and documentation. Interviews were conducted with the Chief Engineer, Second Engineer, and Third Engineer. The results of this study indicate that the causes of metal bearing damage on the auxiliary engine are suboptimal PMS implementation, inappropriate metal bearing components, decreased lubrication oil pressure, suboptimal lubrication oil cooling, presence of deposits on components, and corrosion or wear. The impacts of these factors include reduced performance of the auxiliary engine, imbalanced crankshaft rotation, and damage to the connecting rod and crankshaft. Efforts to prevent damage to the metal bearings of the auxiliary engine include increasing lubrication oil volume, cleaning the lubrication oil cooler, adjusting LO temperature and LO pressure, cleaning the lubrication oil filter, routine checking of the metal bearings of the auxiliary engine, and monitoring the running hours of the auxiliary engine lubrication oil.
Analisis Kerusakan Camshaft pada Diesel Generator di Kapal MV. Kartini Samudra anto, Thoriq Hanif Hidayat Anto Putra; Didik Dwi Suharso; Wahju Wibowo; Heri Sularno
Indonesian Journal of Marine Engineering Vol 1 No 2 (2024): August
Publisher : Politeknik Ilmu Pelayaran Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46484/ijme.v1i2.743

Abstract

When MV. Kartini Samudra was anchored in Kalimantan for the loading process, an abnormal sound was detected in diesel generator no. 3. A decision was made to conduct periodic inspections of the camshaft of diesel generator no. 3, which revealed erosion damage. Consequently, the workload was transferred to diesel generator no. 2 to allow for further examination of diesel generator no. 3's camshaft. This study aims to identify the factors contributing to camshaft damage in the diesel generator, assess the resulting impacts, and propose preventive measures. Employing qualitative methods through case study analysis, data were collected via observations, interviews, and documentation. Visual comparisons of exhaust gases and jacket cooling temperatures were processed using triangulation techniques. The analysis utilized fishbone and 5W methods. The findings indicate that the camshaft damage was due to valve gap conditions exceeding 1.5mm, contamination of lubricating oil with a significant amount of iron particles, and prolonged running hours. Notable symptoms included thick black exhaust gas and a jacket cooling temperature of 55°C, which is below the optimal 70°C. The impact of the camshaft damage necessitates measures such as regular checking and adjustment of valve gaps to between 0.6mm and 1.0mm, and timely oil changes in accordance with the planned maintenance schedule. Ketika MV. Kartini Samudra sedang berlabuh di Kalimantan untuk proses pemuatan, terdeteksi suara tidak normal pada genset diesel no. 3. Keputusan diambil untuk melakukan pemeriksaan berkala terhadap camshaft genset diesel no. 3, yang mengungkap adanya kerusakan berupa erosi. Akibatnya, beban kerja dialihkan ke genset diesel no. 2 untuk memungkinkan pemeriksaan lebih lanjut pada camshaft genset diesel no. 3. Penelitian ini bertujuan untuk mengidentifikasi faktor-faktor yang berkontribusi terhadap kerusakan camshaft pada genset diesel, mengkaji dampak yang ditimbulkan, serta mengusulkan tindakan pencegahan. Metode kualitatif digunakan melalui analisis studi kasus, dengan data yang dikumpulkan melalui observasi, wawancara, dan dokumentasi. Perbandingan visual gas buang dan suhu pendinginan jaket diproses menggunakan teknik triangulasi. Analisis dilakukan dengan menggunakan metode fishbone dan 5W. Temuan penelitian menunjukkan bahwa kerusakan camshaft disebabkan oleh kondisi celah katup yang melebihi 1,5 mm, kontaminasi oli pelumas dengan partikel besi dalam jumlah besar, dan jam operasi yang berkepanjangan. Gejala yang menonjol termasuk gas buang berwarna hitam pekat dan suhu pendingin jaket 55°C, yang berada di bawah suhu optimal 70°C. Dampak kerusakan camshaft ini memerlukan tindakan pencegahan seperti pemeriksaan rutin dan penyesuaian celah katup antara 0,6 mm hingga 1,0 mm, serta penggantian oli secara tepat waktu sesuai dengan jadwal perawatan yang direncanakan.
Optimalisasi Perawatan Seating & Spindle Exhaust Valve Main Engine pada MV. Lumoso Pratama Wahyu Kiki Nurhidayat; Mustholiq; Riyadini Utari; Budi Cahyono
Indonesian Journal of Marine Engineering Vol 1 No 2 (2024): August
Publisher : Politeknik Ilmu Pelayaran Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46484/ijme.v1i2.754

Abstract

The main engine is engine on board the ship which is the main force drive to move the ship which must be considered for performance and maintenance. The exhaust valve is an engine component that functions as a medium for the exit of exhaust gases from fuel combustion or exhaust gas which is forwarded to the chimney menu or the exhaust gas economizer. As the main component in the main machine, it must maintain performance and carry out maintenance by the rules that have been set. Because the seating exhaust valve and spindle exhaust valve components are always in contact, these two components require more maintenance and attention to support the working process of the main engine. The method used by the author in this study is the qualitative descriptive method. The source of research data obtained by researchers comes from observation, interviews, and documentation and is supported by fishbone and SHEL diagram methods to analyze factors that cause problems in problem formulation. Furthermore, it is analyzed so that it becomes a finding that is given a solution to the problem and becomes a research paper. Factors causing damage to seating and spindle exhaust valves There are various indications found by researchers by the elements of fishbone and SHEL analysis methods, namely poor maintenance factors or PMS, unoriginal spare parts, measurement of guide bushing allowances, cylindrical oil piston rings exceeding running hours, engine room air factors, as well as errors in installation and maintenance efforts carried out on seating and spindle exhaust valves, namely carrying out the appropriate PMS in the manual book, using original spare parts, measurements on guide bushing diameters, check running hours of cylinder oil piston rings, filter installation engine room air and communication between machinists so that there are no errors in the installation of exhaust valve components. Main engine adalah permesinan induk diatas kapal yang menjadi penggerak tenaga utama guna menggerakan kapal yang harus diperhatikan kinerja dan perawatannya. Exhaust valve sebagai komponen mesin yang memiliki fungsi sebagai media keluarnya gas buang sisa pembakaran bahan bakar atau exhaust gas yang diteruskan menu cerobong atau ke exhaust gas economiser. Sebagai komponen utama dalam mesin induk yang harus dijaga performa dan melaksanakan perawatan yang sesuai dengan aturan yang telah ditetapkan. Karena seating exhaust valve dan spindle exhaust valve komponen yang selalu bersentuhan, membuat kedua komponen ini memerlukan perawatan dan perhatian yang lebih agar dapat menunjang proses kerja mesin induk. Metode yang digunakan penulis dalam penelitian ini adalah metode deskriptif kualitatif. Sumber data penelitian yang diperoleh peneliti berasal dari observasi, wawancara, dan dokumentasi serta didukung metode diagram fishbone dan SHEL untuk menganalisis faktor yang menyebabkan masalah pada rumusan masalah. Selanjutnya dianalisa sehingga menjadi sebuah temuan yang diberikan pemecahan masalahnya dan menjadi sebuah tulisan penelitian. Faktor penyebab kerusakan seating dan spindle exhaust valve terdapat berbagai indikasi yang ditemukan peneliti sesuai dengan unsur metode analisis fishbone dan SHEL yaitu faktor pemeliharaan atau PMS yang kurang baik, sparepart yang tidak orisinil, pengukuran kelonggaran guide bushing, ring piston minyak silinder melebihi running hour, faktor udara kamar mesin, serta kesalahan dalam pemasangan dan upaya perawatan yang dilakukan pada seating dan spindle exhaust valve yaitu melaksanakan PMS yang sesuai pada manual book, menggunakan sparepart yang orisinil, pengukuran pada diameter guide bushing, check running hours ring piston minyak silinder, pemasangan filter udara kamar mesin serta komunikasi antar masinis agar tidak terjadi kesalahan dalam pemasangan komponen exhaust valve.
Analisis Kerusakan Expansion Valve pada Mesin Pendingin Refrigerator di MT. Gas One Ervin Bayu Saputro; Mustholiq; Anicitus Agung Nugroho
Indonesian Journal of Marine Engineering Vol 1 No 2 (2024): August
Publisher : Politeknik Ilmu Pelayaran Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46484/ijme.v1i2.757

Abstract

A refrigerator cooling machine is an auxiliary machinery designed to generate a temperature that serves as a coolant for food ingredients. Among its components, the expansion valve plays a crucial role by converting cooling liquid into cooling gas through an evaporation process. This machine is vital for preserving food ingredients, ensuring that their quality is maintained and their shelf life is extended. The research method employed in this thesis is descriptive qualitative, utilizing the SHEL approach to facilitate data analysis. Data collection was carried out through observation, interviews, and documentation studies to enhance the robustness of the analysis. The primary objective of this research is to identify the factors leading to damage in expansion valves within refrigerator cooling machines, the consequent impacts of such damage, and the preventive measures taken to address these issues at MT. GasOne. The research findings indicate that the primary factors contributing to expansion valve damage at MT. GasOne includes non-compliance with planned maintenance system (PMS) procedures and substandard quality of expansion valves. The impacts of these issues encompass damage to maintenance and repair processes and blockages within the expansion valve. To mitigate these problems, it is recommended that PMS procedures be adhered strictly to and faulty expansion valves replaced with new ones.Mesin pendingin refrigerator adalah suatu permesinan bantu yang bekerja untuk menghasilkan suhu yang digunakan sebagai pendingin pada bahan manakanan, salah satu komponen pada mesin pendingin yaitu expansion valve, yang berfungsi untuk mengubah cairan pendingin menjadi gas pendingin melalui proses penguapan. Mesin pendingin ini memiliki peranan yang cukup penting yaitu untuk mengawetkan bahan makanan supaya kualitas bahan makanan tetap terjaga dan bertahan lama. Jenis metode penelitian yang digunakan peneliti dalam menyusun skripsi ini menggunakan deskriptif kualitatif dengan pendekatan SHEL untuk mempermudah dalam teknik analisa data. Metode pengumpulan data yang peneliti lakukan adalah dengan cara observasi, wawancara, dan studi dokumentasi untuk memperkuat dalam menganalisa data. Tujuan dari penelitian ini yaitu untuk mengetahui faktor penyebab kerusakan expansion valve pada mesin pendingin refrigerator, dampak yang dapat ditimbulkan dari kerusakan expansion valve pada mesin pendingin refrigerator, dan upaya yang dilakukan untuk mencegah penyebab kerusakan expansion valve pada mesin pendingin refrigerator di MT. Gas One. Berdasarkan hasil penelitian yang telah peneliti lakukan dapat disimpulkan bahwa faktor penyebab kerusakan expansion valve pada mesin pendingin refrigerator di MT. Gas One adalah penerapan planned maintenance system (PMS) yang tidak sesuai dengan prosedur, kualitas expansion valve yang tidak sesuai dengan standart. Dampak yang ditimbulkan adalah mengakibatkan kerusakan pada segala sesuatu yang berkaitan dengan perawatan dan perbaikan dari mesin tersebut. Terjadinya penyumbatan pada expansion valve. Upaya yang dapat dilakukan adalah dengan cara melakukan perawatan dan perbaikan sesuai dengan planned maintenance system (PMS) sesuai dengan prosedur, melakukan pergantian expansion valve dengan yang baru.
Optimalisasi Perawatan Sistem Bahan Bakar Guna Menunjang Kinerja Dari Mesin Induk di MV. Thomas Selmer Figo Pratama; Mustholiq; Utari, Riyadini; Hendro Sulistio; Hermono; Riyadi, Slamet; Setia Budi, Eka; Mafrisal, Mafrisal; Kurniawan, Iwan
Indonesian Journal of Marine Engineering Vol 1 No 2 (2024): August
Publisher : Politeknik Ilmu Pelayaran Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46484/ijme.v1i2.759

Abstract

The engine or prime mover on the ship is a device used to move the ship in its operation to carry cargo from one place to another. The fuel system is one of the systems that support the operation of the main engine, therefore it is very important to maintain the quality of the fuel used on board. The purpose of this thesis research is to find out what factors can affect the poor quality of the fuel system, find out what impact is caused by not optimizing the maintenance of the fuel system, and find out how efforts are made to optimize the maintenance of the fuel system to support the performance of the main engine on the MV. Thomas Selmer. The research uses a qualitative descriptive method with fishbone data processing techniques to describe and explain the object under study. Data obtained in this study through observation, and interviews, fishbone diagram is a data processing technique used to improve quality. This diagram shows the relationship between cause and effect of a problem. The results showed that the decline in the quality of HFO on board MV. Thomas Selmer was caused by several things, namely: Not optimal performance of the HFO purifier, Limited fuel oil chemical treatment, and HFO that is not in accordance with ISO 8217 standards. The impact of not optimizing maintenance on the fuel system is a decrease in pump pressure, a lot of sediment in the purifier, an increase in the volume of the sludge tank, and incomplete combustion in the main engine. Carrying out fuel oil analysis and fuel oil treatment procedures in accordance with the manual book and setting point temperatures in accordance with laboratory results are efforts that can be made to maintain fuel quality so that the performance of the main engine becomes optimal.
Penanganan Marine Growth Prevention System Guna Memperlambat Laju Korosi Pada Sistem Pipa Pendingin Air Laut di MT. Gas Dream Maulana Nurdin , Muaffak Salam; Ali Muktar Sitompul; Pritha Kurniasih
Indonesian Journal of Marine Engineering Vol 1 No 2 (2024): August
Publisher : Politeknik Ilmu Pelayaran Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46484/ijme.v1i2.781

Abstract

The Marine Growth Prevention System (MGPS) is a crucial ship system that prevents the growth of marine organisms, which can cause corrosion to the structure. Marine growth can also narrow pipe diameters, increase pressure, and damage exposed structures if not properly managed. Identifying delays in seawater flow from the MGPS is key to maintaining the integrity of the seawater cooling system on the MT. Gas Dream. This study used qualitative methods. Data analysis and information processing from various sources such as observations, interviews, and case studies. By grouping and selecting data, significant elements are determined to be used as the basis for investigation. The results of the analysis are evaluated to obtain easy-to-understand conclusions. This study used the Root Cause Analysis method with tree diagrams for triangulation of data sources and information validation. This study aims to determine the causes and efforts of the slow flow of seawater coming out of MGPS. The results showed that the cause of the slow flow of seawater coming out of MGPS was because the reaction tank was dirty, the electrodes were full of crystals, the MGPS exit pipe was dirty, and the injection nozzle was blocked. The presence of obstacles such as mud and marine life can affect the slow flow of seawater, leading to the sea chest. In addition, the buildup of crystals on the electrodes can affect the electrolysis process which can cause marine life to grow. Therefore, routine checking and cleaning of MGPS components such as tanks, electrodes, MGPS pipes is the key in minimizing the risk of slow flow of seawater coming out of MGPS. To maintain MGPS performance, checking at least once a month on each MGPS component must be carried out to prevent the slow flow of seawater coming out of MGPS. Marine Growth Prevention System (MGPS) adalah sistem penting dalam kapal yang mencegah pertumbuhan biota laut yang dapat menyebabkan korosi pada struktur. Pertumbuhan biota laut juga dapat menyempitkan diameter pipa, meningkatkan tekanan, dan merusak struktur bangunan yang terpapar langsung dengan air laut tanpa penanganan yang tepat. Identifikasi keterlambatan aliran air laut dari MGPS menjadi kunci untuk menjaga integritas sistem pendingin air laut di MT. Gas Dream. Pada penelitian ini menggunakan metode kualitatif. Analisis data dan pengolahan informasi dari berbagai sumber seperti observasi, wawancara, dan studi kasus. Melalui pengelompokkan dan seleksi data, elemen yang signifikan ditentukan untuk digunakan sebagai dasar penyelidikan. Hasil analisis dievaluasi untuk mendapatkan kesimpulan yang mudah dipahami. Penelitian ini menggunakan metode Root Cause Analysis dengan tree diagram untuk triangulasi sumber data dan validasi informasi. Tujuan dari penelitian ini adalah untuk mengetahui penyebab dan upaya lambatnya aliran air laut yang keluar dari MGPS. Hasil penelitian menunjukan bahwa penyebab lambatnya aliran air laut yang keluar dari MGPS karena reaction tank kotor, elektroda penuh dengan kristal, pipa out MGPS kotor, dan injection nozzle tersumbat. Adanya hambatan seperti lumpur dan biota laut dapat mempengaruhi lambatnya aliran air laut yang menuju ke sea chest. Selain itu, penumpukan kristal pada elektroda dapat mempengaruhi proses elektrolisis yang dapat menyebabkan biota laut dapat tumbuh. Oleh karena itu, pengecekan serta pembersihan yang rutin pada komponen MGPS seperti tank, elektroda, pipa MGPS menjadi kunci dalam meminimalisir resiko lambatnya aliran air laut yang keluar dari MGPS. Untuk mempertahankan performa MGPS, pengecekan minimal satu bulan sekali pada setiap komponen MGPS harus dilakukan agar mencegah terjadinya lambatnya aliran air laut yang keluar dari MGPS.

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