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INDONESIA
Jurnal Rekayasa Sistem Industri
Core Subject : Engineering,
Data and Analytics Decision Analysis E-Business and E-Commerce Engineering Economy and Cost Analysis Human Factors Information Systems Intelligent Systems Manufacturing Systems Operations Research Production Planning and Control Project Management Quality Control and Management Reliability and Maintenance Engineering Safety and Risk Management Service Innovation and Management Supply Chain Management Systems Modeling and Simulation Technology and Knowledge Management
Articles 367 Documents
Implementasi Green Lean Six Sigma Pada Industri Manufaktur Atap Fiber Semen untuk Perbaikan Gain Yield dengan Analisis Biaya (Studi Kasus PT. X Kab. Bekasi) Muhammad Riza Saifurrizqi Azizi; Tjandra, Sugih Sudharma
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.7618.1-22

Abstract

PT X is a manufacturing industry that produces fiber cement roofing. In company's business organization and operations, there is a KPI called LCP which one of the parameters is gain yield. Gain yield for the period January until December 2022 is in the range of 20.1% up to 30.4% with the target in the LCP which is 28% up to 34%. In the fiber cement roof production process generated waste, waste from the process is recycled and the processing results are called recycle slurry (RS) for reuse in the process. The research was conducted on production line 7 with the DMAIC method, Value Stream Mapping (VSM), and cost analysis to increase yield gain. The initial measurement of the average yield gain was 27.30% and the CTQ parameter capability process (CpK) did not meet the requirements with CpK value less than 1.33 and sigma level less than 4. The result of the improvement obtained gain yield of production line 7 increased to 29.46%. For the CpK value, the thickness of autoside sheet and the thickness of finish goods product increased to 1.01 and 1.00. CpK %use of recycle slurry, volumetry overflow, and volumetry loss vat increased to 1.34 up to 2.26. Sigma level of CTQ parameters after improvement is increased. Sigma level of autoside sheet thickness and thickness of finish goods products to 3.03 and 3.00. Sigma level %use of recycle slurry, volumetry overflow, and volumetry loss vat to greater than 4 sigma level. Implementation of Green Lean Six Sigma obtained savings in the use of raw materials and raw material costs, where an observation was obtained of Rp.1,249,512,253 per year or Rp. 104,126,021 per month.
Pengendalian Kualitas Produksi Kemasan Flexible X Menggunakan Metode  Failure Mode and Effect Analysis (FMEA) untuk Mereduksi Defect di PT XYZ Wiwi Prastiwinarti; Farah Miftahul Aulia; Iqbal Yamin
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.8430.23-34

Abstract

Flexible packaging product X manufactured by PT XYZ—a flexible packaging company employing rotogravure printing technologym recorded a defect rate of 4.57% during the production period from September to November 2023, exceeding the company’s tolerance limit of 4%. This study aims to identify the dominant defect types, analyze their root causes, and formulate improvement recommendations using the Failure Mode and Effect Analysis (FMEA) approach. The method evaluates potential risks through the parameters of Severity, Occurrence, and Detection, and determines the Risk Priority Number (RPN) as the basis for prioritizing corrective actions.The Pareto analysis revealed three dominant defect types: missprint (37%), blocking (24.9%), and blushing (20.3%). The highest RPN value was found in missprint (810), attributed to uneven film surface (film flatness), followed by blocking (648) due to improper film tension, and blushing (648) resulting from excessive ink viscosity. Based on these findings, technical improvement proposals were developed, including tighter raw material quality control, adjustment of drying temperature and film tension parameters, and stricter ink viscosity inspection procedures.The novelty of this research lies in the integration of Statistical Process Control (SPC) and FMEA in analyzing defect risks in the rotogravure printing process. This integration enables the formulation of data-driven and process-parameter-oriented improvement recommendations, bridging the gap between qualitative risk assessment and practical quality control implementation in the flexible packaging industry. The proposed improvements are expected to minimize process variation, reduce defect recurrence, and enhance the overall capability of the rotogravure printing process at PT XYZ.
Penerapan Kansei Engineering untuk Menentukan Konsep Desain Kemasan Susu Cair Siap Minum Purnama Sari, Novi; Abrar, Mahathir Muhammad; pratomo, ibnu shiddiq; Ramadhan, Ilhan Firza
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.8746.35-47

Abstract

Milk has become one of the fastest-selling products in the consumer goods category. The variety of packaged milk brands on the market often makes it challenging for customers to decide which milk to buy based on the appearance that aligns with their perceptions. Therefore, this study aims to develop a milk packaging design concept that meets customers’ desires and needs. The research method used is Kansei Engineering, which seeks to determine a design concept that reflects the emotional responses of customers. Another method used to support Kansei Engineering is PCA (Principal Component Analysis). The research began with a survey of 57 respondents, 47.17% of whom agreed that product development for milk is needed. Samples were collected according to the STP framework, with a total of 47 samples selected, while 30 Kansei Words were identified. The Kansei Words were then analyzed using PCA, resulting in one pair of design concepts: Informative - Uninformative. The importance of design elements in creating effective visual communication lies in their ability to support the development of design concepts for packaged liquid milk products that align with consumer perceptions. This study aims to determine design elements based on emotional connections. The approach used in the packaging development process is the Kansei Engineering method, designed to produce packaging that resonates with consumer emotions. Packaging that meets consumer perceptions is created by incorporating design elements aligned with the design concept. The correlation analysis between design elements and design concepts was conducted using a Likert scale questionnaire involving 30 respondents selected based on age and preference for liquid milk products. Morphology was determined collaboratively with expert panelists based on selected samples, forming several key factors for milk packaging through the analysis of questionnaire data. The evaluation process using the Quantification Theory Type 1 (QTT1) method identified six main design elements: transparent PET material to showcase the product content, a unique round shape, direct printing technique, integrated straw feature, classic design style, and milk illustrations featuring human elements to establish an emotional connection. A 3D mockup was created after evaluating the design elements and correlating concepts, using mind mapping and moodboards as references to produce packaging sketches that are visually appealing, specifically aligned with consumer perceptions, and relevant to target markets.
Faktor yang Mempengaruhi Perilaku Konsumen dalam Pembelian Properti Fransisca, Lidya; Widyarini, Maria; Oktaviani Rachdian, Adinda
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.8949.48-62

Abstract

This study examines the factors influencing consumer preferences in purchasing primary homes in Bandung, Indonesia, an emerging real estate market experiencing rapid urban development and infrastructure expansion. Understanding these preferences is essential as housing decisions in such markets are shaped not only by financial capacity but also by mobility constraints, cultural tendencies, and access to public facilities. Using the Analytic Hierarchy Process (AHP), four criteria: location, financial considerations, house features, and environmental factors were evaluated through 19 pairwise comparison judgments collected from prospective homebuyers. The analysis shows that financial considerations, particularly the affordability of monthly installments, are the most influential determinant. Location ranks second, with proximity to workplaces emerging as the dominant sub-criterion. Environmental factors such as safety and tranquility also play a meaningful role. These results highlight the multidimensional nature of home-buying decisions in Bandung and offer practical insights for developers and policymakers aiming to design housing products that align with consumer priorities in rapidly urbanizing Indonesian cities.
Pemodelan Simulasi dan Perbaikan Metode Kerja Berbasis Eliminate, Combine, Rearrange, And Simplify (ECRS) pada Proses Produksi Hijab Septiani, Winnie; Prayoga, Benediktus; Yojana, Ratna Mira
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.9544.63-75

Abstract

Konveksi XYZ is an UMKM that produces hijab. This UMKM experiences problems in the form of bottlenecks in the production process. This is characterized by high waiting time between workstations which has an impact on low production efficiency. This study aims to identify the main causes of bottlenecks and design improvements to the production system. The problem is modeled using discrete event-based simulation with ProModel software to describe the actual conditions. The analysis results show that the imbalance of workload between stations and resource limitations in the obras process are the main causes of bottlenecks. Improvements were made using the Eliminate, Combine, Rearrange, and Simplify (ECRS) approach, resulting in proposals to eliminate non-value-added activities, rearrange the location of machines, and redistribute operator tasks. These proposals were simulated again to evaluate system performance. The simulation results showed an increase in efficiency, with a decrease in production time from 7,56 hours to 5,35 hours (29,94% increase in efficiency), as well as a decrease in the average processing time on the obras machine from 8152,24 seconds to 5611,28 seconds, which resulted in an increase in machine utility. Thus, the ECRS approach and ProModel simulation proved effective in overcoming bottlenecks and improving the production performance of UMKM.
Applying ADDIE Methodology and Vision Inspection to Reduce Missing Parts Defects in Toy Manufacturing Maukar, Anastasia Lidya; Rianto, Tiffany R
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.9668.76-92

Abstract

This research addresses missing parts defects in Advent Calendar toy production, a critical quality issue causing customer dissatisfaction and financial losses. The ADDIE methodology was applied as a systematic framework to analyze root causes, redesign ergonomic workstations with improved human-machine interactions, develop a vision inspection system, implement operator training, and evaluate outcomes. Results demonstrated significant improvements: defect reduction of 92% (from 53 to 4 cases), operator cycle time reduction of 75% (from 70.68 to 14.85 seconds), improved ergonomic conditions (RULA score decreased from 5 to 4), and labor cost savings of 75% (approximately IDR 1.2 billion annually). This study demonstrates that ADDIE provides a systematic, measurable approach for integrating human factors and technology to enhance inspection performance and support continuous improvement in manufacturing.
Integrating Job Safety Analysis and Risk Assessment for Occupational Safety in Task-Based Sulfur Mining Activities Rinawiyanti, Esti Dwi; Kusumo, Argo Hadi; Sari Dewi, Dian Retno; Irawan, Fellychita Cindy
Jurnal Rekayasa Sistem Industri Vol. 15 No. 1 (2026): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v15i1.10088.93-105

Abstract

Purpose: This study aims to identify occupational hazards, assess risk levels, and propose appropriate risk control measures in task-based sulfur mining activities, which are characterised by high-risk environmental and manual work conditions. Methodology: A mixed qualitative–quantitative approach was employed. Data were collected through direct observation and semi-structured interviews involving five sulfur miners and one company representative at a sulfur mining site in Banyuwangi, Indonesia. Job Safety Analysis (JSA) was used to systematically identify hazards in each work step, while risk levels were evaluated using the Hazard Identification, Risk Assessment, and Risk Control (HIRARC) method based on likelihood and severity scales adapted from AS/NZS 4360. Risk scoring was validated through iterative discussions with the participants. Results: A total of 25 potential hazards were identified across key activities, including climbing, sulfur extraction, and material handling. Of these, 21 hazards were classified as medium risk and 4 as low risk. The main hazards include uneven terrain, steep pathways, toxic gas exposure, and manual material handling. Proposed control measures include engineering improvements (e.g., path levelling and guardrails), administrative controls (e.g., training and work procedures), and the use of personal protective equipment. Conclusion: The integration of JSA and HIRARC effectively provides a structured approach for identifying and assessing risks in dynamic mining environments. Originality: This study contributes by applying JSA–HIRARC integration in a non-controlled outdoor mining context, highlighting environmental and ergonomic risk factors that are often overlooked in previous studies.

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