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Analysis of lithium-ion indirect liquid cooling battery thermal management system with high discharge rate Nizam, Muhammad; Putra, Mufti Reza Aulia
International Journal of Power Electronics and Drive Systems (IJPEDS) Vol 14, No 3: September 2023
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijpeds.v14.i3.pp1414-1420

Abstract

Electric vehicles are developing rapidly and require technological support. Electric vehicles require good power storage. One of the reasonable parameters of a battery pack is its high discharge capability. A high discharge rate requires suitable cell and heat management capabilities in the battery pack. When discharging, it produces heat energy and needs to be released. The battery thermal management system (BTMS) is a method used to maintain battery heat. BTMS using liquid has a better performance compared to phase-change memory (PCM) and air cooling. The use of liquid coolers still has limitations. Namely, the weight of the cooling system is quite large because of a large amount of liquid which increases the weight of the battery. This study offers the potential to use mini channels mounted on cooling plates for application as BTMS. This research used the finite element method (FEM) process by simulating the process of fluid flow that occurs when the battery is used at various C rates. The results of this study indicate that the type of BTMS can keep the battery hot at working temperatures below 40 ºC.
Pengujian dan Pengembangan Driving Cycle di Area Solo untuk Simulasi Kinerja Baterai Pack Kendaraan Listrik Putra, Mufti Reza Aulia; Setiawan, Bagas; Arifwardana, Julian Fikri
Jurnal Teknik Mesin Indonesia Vol. 20 No. 1 (2025): Vol. 20 No. 1 (2025): Jurnal Teknik Mesin Indonesia
Publisher : Badan Kerja Sama Teknik Mesin Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36289/jtmi.v20i1.864

Abstract

Driving cycle testing is a crucial step in measuring the performance of battery electric vehicles (BEVs), especially in terms of energy efficiency and battery design optimization. This article discusses the driving cycle testing conducted in the Solo area, Central Java, to obtain a route that can be used in battery pack testing. The proposed driving cycle testing data shows good results, where the generated route pattern closely resembles the data in the model, with a difference of less than 3% between the field data and simulator data. The testing scheme using a 14.8 A load has met the applicable testing standards. Field test data recordings show an energy consumption value of 22.3 Ah, while simulation data shows a value of 22.8 Ah, with a difference of 2.2%. These recorded results provide consistent and relevant data to be used as input in electric vehicle simulators, allowing for more accurate simulations of battery performance under various real-world operational conditions. Therefore, this driving cycle data serves not only as a measure of vehicle efficiency but also as a valid basis for evaluating battery performance in simulator-based testing.
Analisis Penambahan Teknologi Baterai pada Diesel Electric Multiple Unit (DEMU) Setyawan, Romal Hadi; Nizam, Muhammad; Putra, Mufti Reza Aulia
JiTEKH Vol. 14 No. 1 (2026): March 2026
Publisher : Universitas Harapan Medan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35447/jitekh.v14i1.1356

Abstract

This study analyzes the impact of integrating a 70 kWh Lithium Titanate Oxide (LTO)-based Battery Energy Storage System (BESS) into the traction system of a Diesel Electric Multiple Unit (DEMU) operating on the Bandung–Cimahi–Padalarang corridor. Two primary problems are addressed: (1) regenerative braking energy wasted as heat in brake resistors, and (2) limited diesel engine power ramp-up response during acceleration. The methodology applies technical analysis based on real operational data loggers at 0.5-second resolution and numerical power flow simulation on a 1,500 VDC link across 12 daily trip cycles. Results show that battery integration increases initial traction effort by 18.1% (82.75 kN → 97.77 kN), reduces 0–25 km/h acceleration time by 26.7% (24.54 s → 17.98 s), and improves notch-P7 acceleration by 39.3%. Fuel savings reach 4.99 liters/cycle (7.14%), equivalent to 21,856 liters/year. Recovered regenerative energy is 6.48 kWh/cycle. CO₂ reductions total 59,228 kg/year, equivalent to planting 2,692 trees. Investment analysis yields a positive NPV of IDR 192,064,475 with a 2.35-year payback period, within the 3.42-year battery service life.
The Effect of Battery Manufacturing Under Different Conditions and Its Contribution to CO Emissions Putra, Mufti Reza Aulia; Nizam, Muhammad; Setiawan, Bagas; Santoso, Henry Probo
Mekanika: Majalah Ilmiah Mekanika Vol 24, No 1 (2025): MEKANIKA : Majalah Ilmiah Mekanika
Publisher : Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/mekanika.v24i1.99093

Abstract

Lithium-ion (Li-ion) batteries play a crucial role as energy sources for electric vehicles and portable electronic devices due to their high energy density. However, this high energy density leads to increased temperatures during operation, which negatively impacts the performance of nickel strips as the primary electrical connectors within the battery. Suboptimal welding of nickel strips results in safety issues, evidenced by gas leaks from the battery. This research aims to explore the impact of welding defects on battery performance, considering the role of gas sensors in enhancing safety. The test samples used are nickel strips with a thickness of 0.1 mm and a width of 5 mm, evaluated using varying currents of 10A, 20A, 40A, and 50A at room temperature. Observations were made regarding nickel degradation, followed by an analysis of carbon monoxide (CO) and carbon dioxide (CO₂) emissions. The results indicate a temperature increase of up to 78,8°C at the nickel tip, along with the identification of three welding points representing efficient values. Furthermore, the welding results on the battery produced microstructural defects that led to an increase in CO emissions by 18 ppm and CO₂ emissions by 500 ppm during the 1C charging process until reaching 100%.
Experimental Study of Lithium-ion Battery Performance Based on Mini-channel Cooling Plate Rushadiawan, Ihsan Pratama; Tjahjana, Dominicus Danardono Dwi Prija; Nizam, Muhammad; Arifwardana, Julian Fikri; Putra, Mufti Reza Aulia
Journal of Electrical, Electronic, Information, and Communication Technology Vol 6, No 2 (2024): JOURNAL OF ELECTRICAL, ELECTRONIC, INFORMATION, AND COMMUNICATION TECHNOLOGY
Publisher : Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/jeeict.6.2.92488

Abstract

Making efficient batteries is important nowadays. One potential problem that can hinder this is the thermal runaway that occurs in battery cells. There are various causes of thermal runaway, one of the most common is an increase in temperature that exceeds the optimal allowable limit. Additional cooling will be required in vehicles that use batteries. Battery Thermal Management System (BTMS) with mini-channel cooling plate is one of the methods often used to maintain battery performance. In this study, the performance of Lithium-ion batteries is affected by fluid flow velocity. The experimental process was carried out by charging and discharging with a C-rate of 1C. Cooling is done with ethylene glycol fluid with fluid velocity variations of 0.21 L/min; 0.42 L/min and 0.63 L/min. The results show that fluid flow velocity affects the final battery temperature and battery performance. The optimal fluid velocity is shown at 4.2 L/min. At this speed it can reduce the battery temperature by 6.7°C.
Performance Analysis and Characterization Hybrid Two Wheeller Vehicle with Using a Chassis Dynamometer Arifwardana, Julian Fikri; Tjahjana, Dominicus Danardono Dwi Prija; Nizam, Muhammad; Rushadiawan, Ihsan Pratama; Putra, Mufti Reza Aulia
Journal of Electrical, Electronic, Information, and Communication Technology Vol 6, No 2 (2024): JOURNAL OF ELECTRICAL, ELECTRONIC, INFORMATION, AND COMMUNICATION TECHNOLOGY
Publisher : Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/jeeict.6.2.92487

Abstract

The extraordinary growth in means of transportation, especially vehicles with internal combustion engines, has made state laws and regulations increasingly stringent. Regulations regarding energy consumption used for passenger and personal mobility and the emissions produced in order to reduce pollution. A hybrid vehicle combines two energies produced from various sources such as an ICE and an electric motor to become a hybrid electric vehicle (HEV). This research discusses hybrid electric vehicles on 2-wheeled vehicles which can be used as a solution that can be developed further before pure electric vehicles (EV) replace motorized vehicles (ICE). This research was done experimentally, by carrying out tests on a dynamometer and on the road testing. The main material used in this research was a Honda PCX 150 vehicle. The results of the test on the dynamometer showed that the performance of the internal combustion engine (ICE) had a torque of 11.12 Nm and a power of 8.20 kW at 7000 rpm. Testing the electric motor (EV), obtained torque results of 11.7 Nm and 2.33 kW power. The road test results for internal combustion engine consumption to consume 1 liter of fuel, capable of covering a distance of 54.55 km. Electricity consumption from 100% to 0% SOC can cover a distance of 46.31 km. Hybrid consumption 1 liter of fuel and battery full 100% capable of covering a distance 57.79 km, with battery condition reduced 16%.