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Analisis Peningkatan Kualitas Air Minum Dalam Kemasan Menggunakan Integrasi Six Sigma dan Failure Mode and Effect Analysis Hakim, M. Hanifuddin; Ramadani, Noviana Rina; Wirakusuma, Kadex Widhy
INVENTORY: Industrial Vocational E-Journal On Agroindustry Vol. 5 No. 2 (2024)
Publisher : Politeknik ATI Padang

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Abstract

PT. UMSurya Bina Bangsa is a company engaged in the production of Bottled Drinking Water (AMDK). The products produced by PT. UMSurya Bina Bangsa include Suli 5 in 120 ml and 240 ml sizes, as well as S-Five in 330 ml and 600 ml sizes. The issues faced by PT. UMSurya Bina Bangsa include Defects such as dented bottles and broken caps. The aim of this study is to improve the quality of bottled water products. The author of this study uses the integration of Six Sigma and Failure Mode and Effect Analysis (FMEA) methods to improve product quality. Based on the research results, the Root Cause Analysis (RCA) indicates that the majority of product Defects are caused by operator inaccuracy and the use of low-quality materials. Failure Mode and Effect Analysis (FMEA) results show that the highest RPN is caused by the bottle cap pressing process. From the Measure phase, sigma level calculations show a sigma value of 2.10 with a DPMO of 36,041. Improvement recommendations include creating racks for bottle caps to reduce Defects in broken caps, and adding dividers for bottles to prevent crushing while on the conveyor. From the estimated calculations, after implementing the improvement recommendations, the sigma level is expected to increase from 2.10 to 2.54.
Peningkatan Kompetensi Pengelasan Shielded Metal Arc Welding Bagi Masyarakat Desa Makarti Jaya Kabupaten Morowali Kadriadi; Wirakusuma, Kadex Widhy; Hair, Jumaddil; Alfian, Muhammad; Fathurrasuli; Nugroho, Vincentius Sulistyo Aji; Yusdianto
JICE : Journal of Industrial Community Empowerment Vol. 2 No. 2 (2023)
Publisher : Politeknik ATI Padang

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Mekarti Jaya Village is located in the PT Industrial Area. IMIP, the need for industrial workers in the PT area IMIP continues to increase as the investment value in the area increases. To prepare the people and youth of Mekarti Jaya village to be able to take advantage of job opportunities in industries located in the PT area. IMIP needs to carry out training to increase competency, especially in the field of Shielded Metal Arc Welding (SMAW) welding position 2F. The selection of SMAW welding training materials was based on survey results, in which the need for welding specialist workers was the greatest need for industries in the PT area. IMIP. Training activities are carried out for approximately 1 month, starting with the preparation, implementation, and training results stages. The activities were carried out on February 27–29, 2022. Training activities were carried out at the Morowali Metal Industry Polytechnic Machinery Maintenance Engineering study workshop. The training was attended by ± 16 young people and residents of the village of Mekarti Jaya. The results of the training carried out were an increase in understanding and knowledge before and after the training activities were carried out; this was shown by the results of the constant shape of the ridges, welding position 2F, and the results of the post-test.
Pelatihan Pipe Welder Kepada Karyawan PT. Perintis Makmur Indonesia Dengan Metode Pengelasan Shielded Metal Arc Welding Wirakusuma, Kadex Widhy; Kadriadi, Kadriadi; Siswanto, Yudi; Amiruddin, Amiruddin; Alfian, Muhammad; Fathurrasuli, Fathurrasuli
JICE : Journal of Industrial Community Empowerment Vol. 3 No. 2 (2024)
Publisher : Politeknik ATI Padang

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Abstract

PT. Perintis Makmur Indonesia (PMKI) is a smelting company that plays an important role in workforce absorption in the Morowali area. In particular, the mechanical department, consisting of 18 employees, requires an upgrade in pipe welding skills using the SMAW welding method. This is due to the fact that the mechanics are currently only capable of performing plate-to-plate welding, whereas they are required to have pipe-to-pipe welding skills to support their work. To enhance its employees' competencies, particularly in pipe welding, PT PMKI collaborated with the Morowali Metal Industry Polytechnic to organize a Shielded Metal Arc Welding (SMAW) training program for its employees. The primary goal of this training was to improve the employees' skills in performing pipe welding safely and efficiently. The training methods included lectures, discussions, and hands-on practice in the workshop, along with evaluations through pre-tests and post-tests. A total of 18 mechanics participated in this fiveday training. The materials covered welding safety, SMAW techniques, and defect handling in welding. The results showed a significant increase in participants' understanding and skills. The initial understanding level, as measured by the pretest, was only 19.8%. After the training, participants' understanding increased to 93.2%, as indicated by the post-test results. This training successfully improved the employees' pipe welding competencies, which are crucial for supporting the company’s operations.