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All Journal Jurnal Teknologi Industri Pertanian Jurnal Sistem dan Manajemen Industri Wikrama Parahita : Jurnal Pengabdian Masyarakat Jurnal INTECH Teknik Industri Universitas Serang Raya KAIBON ABHINAYA : JURNAL PENGABDIAN MASYARAKAT JENIUS: Jurnal Terapan Teknik Industri International Journal of Industrial Engineering and Engineering Management Formosa Journal of Sustainable Research (FJSR) Journal of Educational Analytics
Dadi Cahyadi
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Agriculture, Biological Sciences & Forestry Humanities Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Engineering Industrial & Manufacturing Engineering Mechanical Engineering Social Sciences Transportation Other

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The New Framework Maintenance Optimization Using Reliability Centered Maintenance-FMEA Krisnaningsih, Erni; Kristiyanto, Gunawan; Dwiyatno, Saleh; Cahyadi, Dadi
International Journal of Industrial Engineering and Engineering Management Vol. 7 No. 2 (2025)
Publisher : Universitas Atma Jaya Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24002/ijieem.v7i2.10798

Abstract

PT XYZ-Banten is the largest power generation company in Southeast Asia with a total output power of 3400 MW. The production process at PLTU XYZ is a continuous process. Of the 6 pumping machines that operate, if one of the machines or equipment is damaged or fails, the entire process will be stopped. Boiler Feed Pump (BFP) is the pump machine with the highest damage rate, with a percentage of 60% of all pumps located at PT XYZ-Banten. This research aims to optimize maintenance to increase reliability and minimize downtime on the BFP pump. The stages of the research with maintenance analysis using the Reliability Centered Maintenance (RCM)-FMEA method to identify the causes of failure, the impact caused, the category of damage, and the actions to be taken. The results with the Reliability Centered Maintenance (RCM)-FMEA method show that the most critical component is ARV with its task selection Condition Derect (CD) and the maintenance interval period for each component, including ARV 73 hours, Pipe 334 Hours, Mechanical Seal 960 hours, and Scooptube 1080 hours. Finally, the proposed improvements with 5W + 1H for more reliable and efficient maintenance optimization.  Management implications are expected to help companies prevent machine failures and determine other factors that cause these failures.
Co-Authors Ahlaq, Ade Mukhlis Shoutul Ahmad Nalhadi, Ahmad Budi Handrianto Dedi Jubaedi, Ahmad Dwiyatno, Saleh Fahriadava, Bintang Arga Fauliyadi, Fauliyadi Firdanis Setyaning Handika Hasbi Indra Heru Winarno Kristiyanto, Gunawan Laksamana Mujaddid Ulinnuha, Laksamana Listiyana, Lanis Rahmita, Ika Ramadhan, Brilian Bintang Roesfiansjah Rasjidin Rosihin Rosihin, Rosihin Sahrupi, Sahrupi Shofa, Mohamad Jihan Shofa, Mohamad Jihan Sucipto, Eko Hadi Sulistiyono Sulistiyono Supriyadi Supriyadi Supriyadi Supriyadi Wahyuningrum, Rita Wiji