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USULAN PERBAIKAN SISTEM MANAJEMEN KESELAMATAN KERJA MENGGUNAKAN METODE HAZARD IDENTIFICATION AND RISK ASSESMENT CONTROL (HIRAC) DI PT PERKEBUNAN NUSANTARA IV Uun Novalia Harahap; Abdul Azis Syarif; Yetti Meuthia Hasibuan; Jekson Priadi Pasaribu; Diah Elliza Carolina Hutabarat
Jurnal Simetri Rekayasa Vol 4 No 1 (2022): Edisi April 2022
Publisher : Universitas Harapan Medan

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Abstract

Occupational Safety and Health (K3) protects the safety and health of employees in carrying out their work, and strives to control all forms of potential hazards that exist in the work environment of PT. The Tea Factory Unit of Nusantara Plantation, Tobasari Plantation, is part of PTPN IV which operates in the argo industry. The main product to be processed is the. PTPN IV Tobasari Tea Factory Unit is a very risky work environment. In the factory production process, it is also not far from risks such as large fires. During the production of PTPN IV, the Tobasari unit needed an occupational safety program to develop employee creativity so that the quality and production results of the company were good. The method used in this study was to use the Hazard Identification and Risk Assessment Control (HIRAC) method. Hazard Identification identifies potential hazards that may occur, and the next step is Risk Assessment Control, namely assessing risks based on likelihood and Severity. The results showed that there were 12 potential hazards identified and categorized in 3 risk ratings, of which 5% were included in high risk, 26% were in moderate risk, and 19% were in low risk.
Analisis Penyebab Repulping Dengan Metode Failure Mode And Effect Analysis (FMEA) Dan Fault Tree (FTA) Pada Departemen Fiberline Di PT. Toba Pulp Lestari, TBK Zaharuddin Zaharuddin; Denny Walady Utama; Uun Novalia Harahap; Rahmat Wahyu; Alfi Dwanda Putra Mulia
Jurnal Simetri Rekayasa Vol 4 No 1 (2022): Edisi April 2022
Publisher : Universitas Harapan Medan

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Abstract

PT. Toba Pulp Lestari, Tbk is a company engaged in the pulp and kerta production business with domestic and foreign product marketing areas. PT. Toba Pulp Lestari, Tbk is one of Indonesia's largest pulp and paper producing companies. The purpose of this study is to determine the ability of the process based on existing off-grade products using the Failure Mode and Effect Analysis and Fault Tree Analysis methods to then control and analyze the causes of off-grade products and seek improvements. The results showed that there were 3 types of off-grade products: Low Brightness, Dirt Count, and Viscosity. From the calculation, the results were obtained that the largest off-grade products were X1 (viscosity) with a number of smallpox products as much as 167 tons with 26.95%, X2 (brightness) with a number of defective products with as much as 332 tons with 53.55%, and X3 (dirt count) with the number of defective products as much as 124 tons with 20%. From the FMEA results, the highest Risk Priority Number (RPN) value was obtained, namely 432 for the cause of failure due to irregular setting of the temperature and time of the digester and washing machine at Low Brightness failure. For continuous improvement, various aspects are carried out, namely human aspects, work environment, work methods, machines, and, materials.
ANALISIS POSTUR KERJA PADA OPERATOR PEMUAT BUAH DENGAN REBA DAN RULA DI BAGERPANG PALM OIL Uun Novalia Harahap; Yetti Meuthia Hasibuan; Denny Walady Utama; Arma Dani; Hendri Putra Jaya Gulo
Jurnal Simetri Rekayasa Vol 4 No 1 (2022): Edisi April 2022
Publisher : Universitas Harapan Medan

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Abstract

PT. PP London Sumatra is a factory that processes oil palm fruit into Crude Palm Oil (CPO). Oil palm fruit that comes from plantations is re-sorted by the sorting operator based on the level of fruit maturity. This sorting process is done manually using a gancu tool. At initial observation, it appears that workers have a poor working position so there is a musculoskeletal risk, so that data collection will be carried out using the Nordic Body Map Questionnaire, interviews, and documentation in the form of photos of the operator while working. Musculoskeletal risks were observed in several areas of the body, such as the back, waist, neck, upper arms, forearms, and wrists. Body posture analysis using Rapid Entire Body Assessment (REBA) and Rapid Upper Limb Assessment (RULA) methods was used in this study. The REBA method is used to analyze the lower and upper body postures, while the RULA method is to analyze the lower body postures. In the REBA analysis results obtained a score of 10 with a very high level of risk while RULA obtained a score of 7 with a high level of risk. Provision of repair solutions is carried out on sorting operators, namely changing body posture while working and suggestions for repairing work tools. At the analysis stage of improving posture, the REBA score fell to 7 with a mod.
ANALISIS PERENCANAAN PERAWATAN MESIN STERILIZER DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS DAN SIX BIG LOSSES DI PT TORGANDA PKS RANTAU KASAI Rini Halila Nasution; Yetti Meuthia Hasibuan; Uun Novalia Harahap; Sekar Ayu Ony Ningrum; Alda Febriansyah Chaniago
Jurnal Simetri Rekayasa Vol 2 No 2 (2020): Edisi Oktober 2020
Publisher : Universitas Harapan Medan

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Abstract

PT. Torganda PKS Rantau Kasai is one of the palm oil processing plants that produce crude palm oil (CPO), and palm kernel (kernel) products. As the production process progresses, there is a problem with the sterilizer, namely downtime. The purpose of this study is to calculate the effectiveness of the sterilizer machine and provide a proposal for machine maintenance planning. The methods used are the Overall Equipment Effectiveness (OEE) and Six Big Losses methods to calculate the effectiveness of the machine and find out what losses are the largest. The results of the calculation of the effective value of the sterilizer machine from May 2021 to April 2022 the average availability ratio value is 96.33%, the performance efficiency of 64.40%, and the rate of the quality product is 100%. o the value of Overall. Equipment Effectiveness (OEE) is 62.04%. This value is still below the predetermined World OEE standard of 85%. The value of six big losses that had the biggest effect on the decline in the effectiveness of sterilizers was reduced speed losses, which was 82.46%. The proposed maintenance planning carried out is to improve the maintenance of the sterilizer machine on a daily, weekly, and monthly basis, apply preventive and corrective maintenance on the sterilizer machine, and conduct periodic inspections on the sterilizer machine.
ANALISIS TINGKAT KEPUTUSAN PASIEN BPJS TERHADAP KUALITAS PELAYANAN MENGGUNAKAN METODE QUALITY FUNCTION DEPLOYMENT Jumadi Suratman; Rini Halila Nasution; Uun Novalia Harahap; Ilhamdi Syahputra; Raymond Christian Silaban
Jurnal Simetri Rekayasa Vol 2 No 2 (2020): Edisi Oktober 2020
Publisher : Universitas Harapan Medan

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Abstract

Research at the Harun Kuala Tanjung clinic conducted an analysis of the level of satisfaction of BPJS patients with the quality of service, which so far in the service activities carried out there are still complaints. Therefore, it is necessary to analyze the interests or satisfaction of patients who can use the Quality Function Deployment (QFD) method. Based on the results of the calculation of the satisfaction level, it got a score of 8720 and obtained an average satisfaction score of 87.2. As for the results of the calculation of the improvement ratio, the value taken to be the basis for improvement in the analysis of the level of patient satisfaction with the quality of service, the value obtained was 1.3744, namely in statement/statement number 15 which contains, Knowledge and the ability of the doctor to establish the diagnosis of the disease. The value that is getting closer or the value that is most obtained means the value or statement that must be corrected. The results of the improvement rating use the calculation of the level of absolute importance and relative importance, namely conducting health training and seminars, maintaining good relations with patients, serving patients in accordance with existing procedures, being fast and responsive in handling patients, not Differentiating patient status, improving the ability to resolve patient complaints, explaining information in easy-to-understand language, being meticulous when examining patients seeking treatment, adding parker land and parker facilities. Next came the establishment of the House of Quality house.
ANALISA PENGUKURAN KINERJA DENGAN METODE PERFORMANCE PRISM DAN OMAX DI PT. TORGANDA PKS RANTAU KASAI Rini Halila Nasution; Uun Novalia Harahap; Yetti Meuthia Hasibuan; Deny Satria; Anggi Muhaimin
Jurnal Simetri Rekayasa Vol 3 No 2 (2021): Edisi Oktober 2021
Publisher : Universitas Harapan Medan

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Abstract

The current performance measurement conducted by PT. Torganda PKS Rantau Kasai is a traditional performance measurement method that only focuses on the financial aspect as s benchmark for measuring performance. However, performance measurement ignores other company stakeholders such as employees and suppliers. Performance Prism is used for performance design and measurement. Performance measurement in this study is also supported by several methods including weighting with Analytic Hierarchy Process (AHP) to determine the priority value scale of each KPI, Scoring System with Objectives Matrix (OMAX) method, and Traffic Light System to determine the total index value of the company. This research is classified as descriptive research, data collection techniques are carried out by conducting direct interviews with the company and distributing open questionnaires to selected sources, and distributing AHP (Analytic Hierarchy Process) questionnaires. The results of the measurement analysis of PT. Torganda PKS Rantau Kasai has achieved the expected performance with a total index of 7.1307. In this study, there are 3 stakeholders, namely investors (head office) with 10 KPIs, employees with 10 KPIs, and suppliers with 10 KPIs. In total there are 30 KPIs as performance indicators of PT. Torganda PKS Rantau Kasai found 6 KPIs in the green category, 16 KPIs in the yellow category, and 8 KPIs in the red category.
ANALISA PERBAIKAN SISTEM KERJA SEBAGAI UPAYA MENGURANGI RISIKO MUSCULOSKELETAL DISORDERS MENGGUNAKAN METODE RULA DAN RWL DI CV. KOTAMA SHOES Uun Novalia Harahap; Yetti Meuthia Hasibuan; Rini Halila Nasution
Jurnal Simetri Rekayasa Vol 3 No 2 (2021): Edisi Oktober 2021
Publisher : Universitas Harapan Medan

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Abstract

Health problems in the operator's posture while working have a significant impact on the products produced and indirectly affect the value of work efficiency, uncomfortable workplaces and environments cause company losses, including complaints of musculoskeletal disorders (MSDS). CV KOTAMA SHOES is a company that produces leather shoes, and in the production process, there are still movements and postures that are not ergonomic. This research was conducted to determine the value of risks contained in each work process, starting from the pattern & cutting, assembling, finishing, and storage of parts in the CV. KOTAMA SHOES is based on RULA and RWL scores and will provide proposed improvements to the company to reduce the risk of musculoskeletal disorders. This study uses the Rapid Upper Limb Assessment (RULA) method, a method that is used to analyze the upper body in detail, quickly and the angles formed by working posture, and the Recommended Weight Limit (RWL), a method used to calculate the recommended and recommended load limit for workers to lift under certain conditions. Results of measuring the level of ergonomic risk to complaints of muscle pain (myalgia) in production division workers in CV. KOTAMA SHOES pattern & cutting section gets a rula score of 5 for posture, this assembling gets a score of 7 for posture, finishing gets a score of 5 for posture and storage gets a score of 3 for posture. Based on this score, the posture of the assembling part is at level 4, which is very risky, further treatment needs to change as soon as possible. Improvement recommendations are given to reduce/solve workers' problems with complaints of muscle pain (myalgia) in the production department in CV. KOTAMA SHOES is by changing the movement or working posture in the production of leather shoe processing and the recommended object load for the type of work performed by employees in the assembling section is a maximum of 15.73 kg with a lifting index of 0.082 kg.
ANALISIS PERENCANAAN DAN PENGENDALIAN PERSEDIAAN DENGAN MENGGUNAKAN METODE ECONOMIC ORDER QUANTITY (EOQ) DAN PERIOD ORDER QUANTITY (POQ) Uun Novalia Harahap; Yetti Meuthia Hasibuan; Abdul Azis Syarif; Agung Al Balad; Khairul Amri
Jurnal Simetri Rekayasa Vol 4 No 1 (2022): Edisi April 2022
Publisher : Universitas Harapan Medan

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Abstract

Supplies are always needed by every company, both small companies, and large inventories. Without an inventory of raw materials, the company is faced with the risk that one day the company will not be able to meet the needs of consumers. The purpose of this study is to determine the amount of raw material purchased at each message with the lowest cost and find out the right time period to place an order for raw materials by calculating with the raw method. The data studied is in the form of data on raw material needs, data on ordering costs, storage costs, frequency of raw material purchases, and the amount of raw material purchases during 2021. The approach used is the Economic Order Quantity (EOQ) and Period Order Quantity (POQ) Methods. Meanwhile, the calculation using the POQ method is lower than the company's policy, with the purchase of raw materials as many as 1,170 pallets with a frequency of 6 times, and 34 pieces of plywood with an order period made 10 times a year with a total inventory cost that must be spent of Rp. 4,581,178, or only 26% of the current method carried out by the company. By using the POQ method, the company can save inventory costs of Rp. 12,964,990. and safety supplies of 56 pallets and 6 sheets of plywood and re-ordered when the raw materials amounted to 1,296 pallets and 33 sheets of plywood. Based on the conclusions above, the author advises companies to consider using the POQ method to determine the need for raw materials needed.
ANALISIS PENERAPAN PROGRAM KESELAMATAN KERJA DALAM USAHA MENINGKATKAN PRODUKTIVITAS KERJA DENGAN PENDEKATAN FAULT TREE ANALYSIS DAN HAZARD AND OPERABILITY STUDY Yetti Meuthia Hasibuan; Rini Halila Nasution; Uun Novalia Harahap; Rafika Apriani Pratiwi; Wan Krisman Hia
Jurnal Simetri Rekayasa Vol 3 No 2 (2021): Edisi Oktober 2021
Publisher : Universitas Harapan Medan

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Abstract

PT. Sumatra Hakarindo in its operation is not free from problems encountered such as work accidents, occupational diseases and the negative impact of the industry on the surrounding environment, so the level of human work safety as a factor of production is needed so that optimal productivity can be achieved. The application of work safety programs for workers is an important supporting effort in production activities. The work safety program system consists of several program elements and their supporters. In this study the measurement of the results of work safety efforts and the safe T value, the frequency level to express the number of accidents that occur every 1,000,000 hours worked from the employee's "work hours" home. The safe T value is a measurement that aims to compare the results of the accident reduction rate achieved for that work. From the implementation of the Occupational Health program at PT. Sumatra Hakarindo can be said to have been implemented quite well. Accidents that occurred in 2018 -2020 were 15,13,11 accidents. With a frequency rate from 2018-2020 it is 64.6; 49.9; 36,1. The severity level that occurred in 2016-2018 was 458.9; 284.2; 233,2. With a safe T value in 2018 it is known - 950.2 in 2019 it is - 1098.2. The decrease in accident rates and the severity of accidents from year to year will increase labor productivity.
METODE SERVQUAL DAN QFD DALAM MEMPERBAIKIN KUALITAS PELAYANAN PADA TOKO SEPATU WEST STORE MEDAN Uun Novalia Harahap; Yetti Meuthia Hasibuan; Rini Halila Nasution
Jurnal Abdi Ilmu Vol 12 No 2 (2019): JURNAL ILMIAH ABDI ILMU
Publisher : UNIVERSITAS PEMBANGUNAN PANCA BUDI

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Abstract

In business disciplines, among others, production, sales, supply of goods, and services are the main factors in doing business, especially for customers. If a company creates things that can be handled and can be seen in a tangible form, then these services have no form but can be felt by customers. This should not be underestimated by business people, especially if the company is engaged in the service sector. In a service provider manufacturing business, quality is one of the various elements that must be considered, if the business has a competitive nature against competitors. Quality is considered crucial because it proves the product being sold, not only assessing the use or service, but also the suitability between the buyer and the user in utilizing the goods or services provided and selected. If the products and services offered have quality, then the level of consumer desire will also increase, this is called the provision of good service quality (Servqual). This research is a quantitative study using the Servqual and QFD (Quality Function Deployment) methods. This research was conducted by the authors at the West Store Medan Shoe Store, with the aim of knowing and analyzing the level of customer satisfaction with the quality of service and goods at the West Store Medan store. In this study, the authors carried out a description of each method, the aim was that the validity of the data produced would not be doubted. This research shows that there is still a lack of service at the West Store Medan Shoe Store, including the lack of agility of store employees in responding to buyers, lack of responsibility when serving, insufficient parking and cleanliness, and lack of complete facilities. Keywords: Klinik; BPJS; Quality Function Deployment (QFD; House of Quality (HOQ)