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Total Productive Maintenance Analysis of Wrapping Machine Line 4 through Overall Equipment Effectiveness and Six Big Losses at PT XY, Cirebon – West Java Ayu Anggraeni Sibarani; Katon Muhammad; April Yanti
Jurnal Rekayasa Sistem & Industri Vol 7 No 02 (2020): Jurnal Rekayasa Sistem & Industri
Publisher : School of Industrial and System Engineering, Telkom University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/jrsi.v7i2.425

Abstract

PT. XY is a company engaged in the food industry, namely instant noodles. The problem encountered atPT XY was that one of the machines that used in instant noodle production often stopped operating due toa breakdown. The machine that often experiences breakdowns is the Wrapping Line 4 machine, which is apackaging machine for cup noodle products. This results in a long machine downtime so that theproduction target is not achieved. One approach to addressing this problem is Total ProductiveMaintenance (TPM) which is measured through Overall Equipment Effectiveness (OEE) and Six BigLosses. This study aims to calculate the Overall Equipment Effectiveness (OEE) value, calculate the valueof the Six Big Losses factor and determine the root cause of the dominant problem of the Six Big Lossesfactor using a fishbone diagram. The calculation results show that the OEE value on the Wrapping Line 4is below the international standard, which is 78.03%. Dominant factors that cause machine effectivenesswas low are quality defect losses by 63,54% and reduce speed losses by 24,87%.
Prototype Design of Parallette Equipment for Callisthenic Sports with PLA (Polylactic Acid) Filament Material Using 3D Printer Indro Prakoso; Ayu Anggraeni Sibarani; Whimpi Hasta Robbi
Jurnal Rekayasa Sistem & Industri Vol 9 No 02 (2022): Jurnal Rekayasa Sistem & Industri
Publisher : School of Industrial and System Engineering, Telkom University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/jrsi.v9i02.541

Abstract

Nowadays, sport is not only a necessity but also a lifestyle. Sport is not only done outdoors but can also bedone independently indoors. One exercise that is easy to do independently is calisthenics. In general,calisthenics can be done with a tool called a parallette. Parallette equipment manufacturers currently stilluse wood materials and conventional production processes and do not have product variations. A potentialproduction process that can be adapted to make parallette equipment is additive manufacturing 3D printerswith PLA (Polylactic Acid) filament material. The process is carried out through several stages: 3D design,printing using a 3D printer, assembly, and finishing. The production process of a parallette tool with a 3Dprinter takes a standard time of 3123.02 minutes. The longest time occurs when printing with a 3D printerfor grip parts (2 parts) and parallette legs (4 parts). The gross production cost for a set of paralletteequipment is Rp. 101,327. Production of calisthenic equipment with PLA (Polylactic Acid) filamentmaterial using a 3D printer can be used as an alternative to replace wood-based parallette products withconventional manufacturing processes. Sports equipment manufacturers can also use this product as achoice and variety offered to customers.