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Bubble Window Product Quality Control with New Seven Tools Method (Case Study: PT X) Anriady Miftahul Putra; Indro Prakoso
JRSI (Jurnal Rekayasa Sistem dan Industri) Vol 8 No 02 (2021): Jurnal Rekayasa Sistem & Industri - Desember 2021
Publisher : School of Industrial and System Engineering, Telkom University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/jrsi.v8i02.473

Abstract

Pengendalian kualitas diperlukan untuk dapat mencegah kerugian material, waktu, dan tenaga bagi perusahaan PT. X. Dengan dilakukannya pengendalian kualitas pada produksi bubble window diharapkan dapat mengurangi dampak merugikan bagi perusahaan. PT. X sendiri adalah perusahaan yang bergerak di bidang manufaktur pesawat terbang. Dalam memproduksi setiap komponen pesawat terbang PT. X memerlukan pengendalian kualitas untuk dapat menjamin pesawat terbang memiliki kualitas yang baik dan memenuhi standar yang sudah ditetapkan. Dalam produksi bubble window masih ditemukan cacat yang terjadi. Bubble window sendiri merupakan salah satu komponen pesawat terbang yang diproduksi sendiri oleh PT. X. Dalam upaya menekan jumlah cacat yang terjadi maka dilakukan pengendalian kualitas dengan metode new seven tools. Dari hasil pengolahan didapatkan lima faktor penyebab terjadinya cacat pada produk bubble window di PT.X yaitu lingkungan, manusia, mesin, metode, dan material. Sehingga didapatkan tiga solusi perbaikan, yaitu mengkaji ulang pengoperasian mesin, meletakkan posisi SOP di area pengerjaan, dan maintenance berkala.
RANCANGAN SISTEM PENDUKUNG KEPUTUSAN UNTUK PENERIMAAN PESANAN PADA PERUSAHAAN MAKE TO ORDER DENGAN MODEL MATEMATIKA OPTIMASI: RANCANGAN SISTEM PENDUKUNG KEPUTUSAN UNTUK PENERIMAAN PESANAN PADA PERUSAHAAN MAKE TO ORDER DENGAN MODEL MATEMATIKA OPTIMASI Indro Prakoso; Kholida Hanim
JURNAL REKAYASA SISTEM INDUSTRI Vol 5 No 1 (2019): (November 2019)
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (811.734 KB) | DOI: 10.33884/jrsi.v5i1.1451

Abstract

Manufacturing companies engaged in the system of making orders are now starting to develop with increasingly diverse needs, and the business of making agricultural and food processing machinery is no exception. UD. rekayasa Wangdi W produced the machine processing manufacturing companies engaged in the make to order system are now starting to develop rapidly along with increasingly diverse needs, and the business of making agricultural and food product processing machines is no exception. UD. Wangdi W Engineering is a Make To Order (MTO) manufacturer of processing machines which currently does not consider resource capacity and order due to date as a reference for receiving orders. Even though accepting all orders does not necessarily provide maximum benefits. To help solve these problems, a decision support system design for planning the acceptance of customer orders is carried out. The system is designed using a mathematical model that was developed and modified in linear programming. The model developed has an objective function of maximizing profits from orders received and applied in the system built. The system is designed and the Mathematical Model is processed using the branch and bound method. Based on experimentation with historical data, the results obtained are only 4 slicer and 10 spinner units with a maximum profit of Rp53,115,530.00 and order completion that does not exceed the due date. Order acceptance information is displayed in tabular form and machine scheduling information is displayed in Gantt chart format
PENERAPAN METODE KLASIFIKASI ABC DAN 5S PADA GUDANG TOOLS PT. MESIN ISUZU INDONESIA: Penerapan Metode Klasifikasi ABC dan 5S Pada Gudang Tools PT. Mesin Isuzu Indonesia Olga Aditya Putra; Indro Prakoso
JURNAL REKAYASA SISTEM INDUSTRI Vol 5 No 2 (2020): (Mei 2020)
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (911.611 KB) | DOI: 10.33884/jrsi.v5i2.1906

Abstract

PT.Mesin Isuzu Indonesia manufacturing industry engaged in the automotive sector which produces machinery for Isuzu products as well as several other car parts. The warehouse is a very vital place for every company, the optimal warehouse layout will support the company's production process in meeting production targets because makes it easy to get things. The potential for tool changes can not be avoided and can occur at any time, the search process for the old tool will increase maintenance time so that it is feared that the target wil not be met. This means that the layout of the tool shed must be made optimal so that when engine maintenance occurs the search process for the tool does not take much time. ABC Classification is a method for grouping based on 3 types: fast, medium, and slow. The results of this research are the layout of tools on a shelf based on ABC classification and 5S principles
PENGEMBANGAN DESAIN POMPA LISTRIK SENTRIFUGAL UNTUK GALLON AIR MINUM Muhamad Imron Zamzani; Indro Prakoso
JURNAL REKAYASA SISTEM INDUSTRI Vol 6 No 1 (2020): (November 2020)
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33884/jrsi.v6i1.2148

Abstract

The gallon water pump used to meet household needs, in general, is a manual pump, with an affordable price, this pump is excellent. However, the use of manual pumps is considered ineffective for water intake in gallons, so development innovation is needed for a more effective design. The purpose of this research is to design a centrifugal electric pump that is designed to facilitate the collection of water in gallons on a scale of household needs. The researcher used the Kano method to design the pump, this method was chosen so that user satisfaction is guaranteed. To get the level of product satisfaction, by distributing questionnaires to 44 respondents with 10 attributes. Analysis to determine the level of satisfaction of centrifugal electric pump products using the End-User Computing Satisfaction (EUCS) method. The level of satisfaction of centrifugal electric pump products designed with the Kano method states that most of the attributes are in an Attractive condition, meaning that the customer wants the centrifugal electric pump product to be produced immediately. With the proposed design based on human anthropometry, it is expected to be able to increase customer satisfaction.
EVALUASI KAPASITAS PRODUKSI BAN MENGGUNAKAN METODE RCCP DENGAN PENDEKATAN BOLA Tigar Putri Adhiana; Indro Prakoso; Nidya Pangestika
JURNAL REKAYASA SISTEM INDUSTRI Vol 6 No 1 (2020): (November 2020)
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33884/jrsi.v6i1.2379

Abstract

Capacity planning in a company's production process needs to be considered so that the products produced meet consumer demand. PT X, is a manufacturing company that focuses on tire production. One type of large-sized tire product that has the highest demand is the ABC type with a sTabel production amount per month and demand that goes up every year. In terms of fulfilling customer demand, especially requests for large tires with type ABC, PT X often has difficulty in meeting consumer demand, this happens because the capacity of the machine is not available. Therefore, the existing production capacity must be evaluated to find out whether the available capacity is sufficient with the required capacity. To analyze this problem, the Rough Cut Capacity Planning (RCCP) method, this method is to analyze and test the determination of capacity in the master production schedule. Calculation of available capacity and capacity required in a year is carried out for the process carried out, namely: Building, Spreading and venting, curing, and Trimming. For the building and trimming process, it is found that the decision of the acupacity is fulfilled, while the Spreading and venting process is required to add 1 machine, and the curing process is required to add the machine according to the number of requests per month. From these results it can be given a proposal that needs to be considered in meeting the capacity to meet consumer needs while still paying attention to production costs.
USULAN PERBAIKAN AREA KERJA MENGGUNAKAN METODE 5S GUNA TAHAP AWAL PENERAPAN LEAN MANUFACTURING (STUDI KASUS PT. XYZ) Dika Priyanto; Indro Prakoso
JURNAL REKAYASA SISTEM INDUSTRI Vol 6 No 2 (2021): (Mei 2021)
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33884/jrsi.v6i2.3655

Abstract

PT. XYZ is a company engaged in wood processing. The product produced is plywood according to customer demand. After observing the production floor, several problems were found, namely that there was unused equipment in the work area. This equipment is equipment that is damaged or is not used. Besides, the cleanliness of the production floor is also poorly maintained where there is still dirt and dust. This study aims to identify problems related to waste on the production floor and design and propose the 5S method to create an effective work environment. The method used in this study uses the 5S concept approach (Seiri, Seiton, Seiso, Seiketsu, Shitsuke). 5S assessment is carried out using the audit checklist and evaluation checklist. The audit checklist and evaluation checklist are filled out by an auditor who knows clearly how the actual conditions on the production floor are. Data were collected in five work areas, namely rotary, press dryer, repair, assembling, and packing. The results of this study can be concluded that 1) problems on the production floor of PT XYZ include: there is no written procedure for elimination, there is no label on the work area, there is no regular cleaning, employees do not understand 5s, there are no procedures and 5s standards, there is no audit regarding 5s, there is no visual management system and standard procedures regarding 5s, lots of garbage scattered, dirty work surfaces and difficult to clean, everyone is not involved in 5s activities; 2) The results of the 5S assessment before improvement were 37.78% in the bad category. After planning the implementation of the improvement, the score rose to 80% in the good category
IMPROVEMENT OF THE WORKING SYSTEM IN MR. WASH LAUNDRY USING ERGONOMIC PARTICIPATORY METHOD Asih Setyo Rini; Indro Prakoso
Journal of Industrial Engineering Management Vol 6, No 1 (2021): Journal of Industrial Engineering Management Vol. 6 No. 1
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v6i1.878

Abstract

Mr. Wash laundry is one of the Small and Medium Enterprises (SME) located in Yogyakarta. This business was founded in 2015 with 2 workers. In work operations, many involve physical activities that can cause fatigue and musculoskeletal complaints, causing decreased productivity and miscommunication to consumers. Therefore, this research was conducted to improve the work system to minimize these impacts. The method in this study uses an ergonomics participator. This method involves a participatory team, namely ergonomists, owners, and workers. The result of this research is the design of an ironing table and chair using the anthropometric specifications of workers which can reduce fatigue and musculoskeletal complaints.
Struktur Rumah Sederhana Ramah Gempa Untuk Meminimalisir Kerusakan dan Korban Jiwa Dani Nugroho Saputro; Redityo Januardi; Indro Prakoso
Madani : Indonesian Journal of Civil Society Vol. 2 No. 2 (2020): Madani, Agustus 2020
Publisher : Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/madani.v2i2.247

Abstract

Residential buildings built are mostly non-structural buildings that add the greatest amount of damage. Problems that occur namely, reduced public awareness in terms of earthquake disaster management which is included in the construction of residential buildings in accordance with waterproof standards for educational education activities or providing assistance to the community about how to process and how to make houses that have earthquake resistant structures. The expected outcome is that the Brani village community is increasingly aware of the dangers posed by the earthquake and is understood to make earthquake resistant structures at home, Making knowledge for Brani villagers as material for repairs and overhauling the structure of residential buildings in order to avoid the dangers posed by earthquake. There are two methods used, namely community education and surveys. Community education through material, and discussion about science and technology materials. Lectures are used to provide knowledge about earthquake hazards and how to create earthquake-friendly residential structures. Evaluation and validation are done by questions and answers and discussion of respondents' answers. The number of respondents who participated in this activity amounted to 32 people from various backgrounds, Brani villagers have a high awareness of the quality of residential buildings, as evidenced by the results of a positive response to the construction of housing in accordance with the regulations. Although the cost of building earthquake-friendly houses is 30% greater than ordinary houses, the community is enthusiastic and accepts the adoption of earthquake-friendly simple residential technology.
Perancangan Tata Letak Fasilitas Dengan Metode Systematic Layout Planning (SLP) pada IKM Knalpot K4771NE Purbalingga Indro Prakoso; Alfian Yoga Pratama; Maria Krisnawati
Dinamika Rekayasa Vol 18, No 2 (2022): Jurnal Ilmiah Dinamika Rekayasa - Agustus 2022
Publisher : Jenderal Soedirman University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20884/1.dr.2022.18.2.491

Abstract

Pengaturan tata letak fasilitas adalah menempatkan posisi fasilitas yang mempertimbangkan batasan ruang dalam menempatkan mesin, aliran pemindahan material, dsb. Umumnya desain tata letak yang optimal berperan dalam menentukan efisiensi dan efektivitas kegiatan produksi. IKM MMS K4771NE adalah sebuah industri kecil menengah yang begerak di bidang produksi knalpot di kabupaten Purbalingga. Penambahan 10% kapasitas saat ini yang diharapkan pemilik menyebabkan perubahan tata letak pada fasilitas IKM. Tujuan utama dari penelitian ini adalah untuk menghasilkan tata letak fasilitas produksi yang optimal, dengan menggunakan metode Systematic layout planning (SLP). Tahapan yang dilakukan dalam SLP antara lain mengetahui kapasitas produksi dan kebutuhan mesin, membuat Activity Relationship Chart (ARC) dan menyusun 3 alternatif tata letak. Tata letak fasilitas IKM yang optimal akan dipilih berdasarkan aliran materialnya dengan total jarak kecil
PRODUCTIVITY ANALYSIS OF SPLIT STONE PRODUCTION USING OBJECTIVE MATRIX (OMAX) METHOD (A Case Study) Indro Prakoso
Journal of Industrial Engineering and Halal Industries Vol. 3 No. 1 (2022): Journal of Industrial Engineering and Halal Industries (JIEHIS)
Publisher : Industrial Engineering Department, Faculty of Science and Engineering, UIN Sunan Kalijaga Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14421/jiehis.3498

Abstract

One of the building materials that has a high business prospect is split stone. Some building material management companies in one of their departments produce split stone, which in its production there are several types of products based on size to meet various consumer demands. In production, especially in the 2021 period, there will be fluctuating or uneven production levels, where in one month there will be high production, and in another period there will be a decrease in production. Based on this, this study aims to analyze the calculation of productivity to identify what factors cause the productivity of split stone production to fluctuate. This research was assisted by using the objective matrix (OMAX) and fault tree analysis (FTA) methods. the results of the productivity recapitulation found that the attendance data component obtained an average score of 2.3 which is the lowest average when compared to other components. therefore with these results, attendance is the strongest factor affecting fluctuating productivity.