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PENENTUAN JUMLAH TENAGA KERJA BERDASARKAN WAKTU STANDAR DENGAN METODE WORK SAMPLING Zulbaidah Zulbaidah; Abdul Malik Ali; Fitriadi Fitriadi
Jurnal Optimalisasi Vol 1, No 1 (2015): Jurnal Optimalisasi
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (416.255 KB) | DOI: 10.35308/jopt.v1i1.170

Abstract

Brick molding company has been very flourishing in Nagan Raya, but in this study focuses on molding bricks located at the Blang Bintang, Simpang Maklina, Gampong Cot Beetle, district. Kuala, Nagan Raya. Problems that occur in this company include: determining the standard time work, measuring work time using work sampling method, measuring the working time, calculating standard labor. This study aims to measure the standard time by determining the amount of labor. This research work sampling method. This conduct by direct observation activities of operators in completing the work which is then used to measure the labor force. Standard time operator workload and hours of productive work in completing the work, so that can know the amount of labor that should be employed. The analysis results obtained in this study .2350 minute of normal time, standard time of 0.2355 min, whereas the number of personnel is 0.0532. It can be concluded that the normal time as much as 5.32% so that idle time is still too big.Key Words: Standard Time , Work Sampling , Workload, Labor.
Analisis Kinerja Pendistribusian Pakan Ternak dari Limbah Ikan Berdasarkan Model Performance of Activity (POA) dan Supply Chain Operation Reference 9.0 di UD. Ridwan Arie Saputra; Nissa Prasanti; Trinaljo Sagala; Fitriadi Fitriadi
Jurnal Optimalisasi Vol 7, No 1 (2021): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v7i1.2639

Abstract

UD.Ridwan is one of the community businesses in West Aceh, precisely in Ujong Kalak, which processes fish waste into animal feed. UD.Ridwan in its business activities has experienced several problems in the part of the supply of raw materials that are not fixed, because the amount of fish waste is not fixed per day. UD. RIDWAN in its production activities, every 1 kg of raw materials used can produce 761 grams of feed product. As a result, the results of feed production are also not fixed, and cannot fulfill orders from consumers, so there is often a mismatch between demand and orders. This will lead to unfulfilled consumer demand and delays in distribution to each distribution center (DC). UD. Ridwan distributes his products to existing DCs, namely: Medan, Banda Aceh, and Lhokseumawe. To fix the losses faced by the company, it is necessary to measure the performance of the supply chain first. There are several models of supply chain performance measurement systems, namely: POA (Performance of Activity) and SCOR (Supply Chain Operation Reference). POA is a model used to measure the performance of activities that are part of the process in the supply chain. Activity performance is measured in various dimensions, namely: costs, time, capacity, capabilities, productivity, utilization and outcomes. Meanwhile, SCOR is basically a model based on a process
PERENCANAAN PENGENDALIAN KECACATAN KERNEL DENGAN METODE STATISTICAL QUALITY CONTROL (SQC) DI PT. FAJAR BAIZURY AND BROTHER Fitriadi Fitriadi; Muzakir Muzakir; Nova Ferika
Jurnal Optimalisasi Vol 4, No 1 (2018): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v4i1.1493

Abstract

PT. Fajar Baizury and Brothers engaged in processing oil palm products. The palm oil plantation industry produces 2 types of products, namely palm oil and palm kernel core. This research is more focused on the palm kernel produced, especially in terms of the quality produced.  The  quality  of  the  resulting  kernel  is  of  course  good  and  some  are  defective. Defective kernel production results can cause problems for the company, because it can be detrimental. So the levels of defects needs to be reduced and controlled so as not to cause harm to the company. Defective kernel produced have three categories, there are moisture, dirt, and broken. The Seven Quality control device are used to reduce the type of disability produced. By using data that has been obtained during field observations and data from bookkeeping results provided by the company, then data processing can be done. The data used in this study is the production data from 2018. So as to reduce the type of defect that the kernel produced.
INTEGRASI OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN FAILURE MODE AND EFFECT ANALYSIS (FMEA) UNTUK MENINGKATKAN EFEKTIFITAS MESIN SCREW PRESS DI PT. BEURATA SUBUR PERSADA KABUPATEN NAGAN RAYA Fitriadi Fitriadi; Muzakir Muzakir; Suhardi Suhardi
Jurnal Optimalisasi Vol 4, No 2 (2018): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v4i2.1524

Abstract

This study aims to identify the Integration of Overall Equipment Effectiveness (OEE) and Failure Mode And Effect Analysis (FMEA) to Increase the Effectiveness of Screw Press Machines at PT. Beurata Subur Persada Nagan Raya Regency. Based on the results of the study showed that the effectiveness of the Screw Press for PT. Beurata Subur Persada is still in the effective category with an average Overall Equipment Effectiveness value of 86.14 percent. This means that the screw press machine used is still very effective in the process of pressing the FFB. From the results of the analysis of the six big lose factor, it can be seen that Reduced speed losses is a very significant factor in the decline in OEE values on screw press machines with an average of 52.69% or with a time of 130.47 minutes. The results of the FMEA analysis show that the RPN value the biggest is 180 in the breakdown losses for the type of broken shift failure then the second largest is 120 in the reduced speed losses for the type of failure the engine speed is reduced. The results of the FMEA weighting with the largest RPN (risk priority number) for each category are 180 and 120. Based on these results it is necessary to propose improvements to reduce the breakdown losses and reduced speed losses in the highest repair priority, namely broken beds and reduced engine speeds. Overcoming these problems can be done by doing preventive maintenance on a regular basis once a week to prevent damage by dismantling the machine and re-installing and tightening or replacing new components.
PENERAPAN TEKNOLOGI TEPAT GUNA UNTUK MENINGKATKAN KAPASITAS PRODUKSI KUE KARAH PADA UMKM DI DESA LANGUNG KECAMATAN MEUREUBO Fitriadi Fitriadi; Muzakir Muzakir; Arie Saputra; Nissa Prasanti; Khairul Hadi; Iing Pamungkas; Heri Tri Irawan
Jurnal Marine Kreatif Vol 4, No 1 (2020): Marine Kreatif
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jmk.v4i1.2452

Abstract

Kue Karah is a traditional cake that has been part of the cultural richness of the Acehnese people for a long time. In West Aceh district, the center of Kue Karah production is in Meureubo District, especially in Langung Village. The problem of partners in making Kue Karah is the process of making karah cakes in the traditional way. In the manufacturing process workers experience the risk of fatigue, and musculoskeletal disorders caused by exposure to heat production equipment. In addition, the quality of products produced is not standardized and organizational and financial management is still family based. For this reason, it is necessary to apply the right technology to overcome this weakness. This community service program is a community partnership program between the university and UMKM makers Kue Karah. This program not only offers problem solving regarding the use of Kue Karah makers, but also technology transfer in the form of Kue Karah makers to improve the quality of Kue Karah products and increase production volumes. In addition, this service program also provides training and assistance in organizational and financial management. Thus this program has a comprehensive, meaningful, complete and sustainable value.
Intervensi Lean Service PT Pertamina Fuel Terminal Meulaboh Menggunakan Metode Big Picture Mapping Untuk Identifikasi Waste Teuku Ilhamullah; Fitriadi Fitriadi
Jurnal Serambi Engineering Vol 7, No 3 (2022): Juli 2022
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v7i3.4274

Abstract

Persaingan di dunia industri yang sangat kompetitif dalam menuntut setiap perusahaan untuk  melakukan perbaikan, dengan harapan dapat  memperbaiki  performasi yang bertujuan untuk mengurangi terjadinya waktu tunggu dan mengeliminasi waste untuk meningkatkan kualitas  menjadi lebih baik. PT Pertamina Fuel Terminal (FT) Meulaboh merupakan salah satu unit PT Pertamina yang bertugas sebagai penerimaan, penimbunan dan penyaluran bahan bakar minyak. Dalam melaksanakan suatu aktivitas pada bagian sales service terjadinya waste khususnya pada fungsi layanan jasa. Berdasarkan perhitungan tabel hasil akhir dengan penentuan nilai kolerasi antar waste di dapat nilai waste yang paling kritis adalah watting yaitu 0,50 dan ikuti waste lainnya seperti Overproduction yaitu 0,20, Inventory, defcts 0,04, processing 0,04, transportation 0,02 , unnecessary motion 0,02. Hasil dari identifikasi waste melalui intervensi lean service terdapat 12 aktivitas salah satunya antara lain kelebihan mencetak loading order , perubahan plant yang telah disusun, terjadinya pengajuan penangganan nomor dilevery order yang terblok, menunggu keterlambatan pembayaran oleh custumer dan keterlambatan penyusunan pengambilan pengajuan loading order yang terblok.
Identifikasi Waste Crude Palm Oil dengan Menggunakan Waste Assessment Model Jufrijal Jufrijal; Fitriadi Fitriadi
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol. 8 No. 1 (2022): Juni
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/intech.v8i1.4387

Abstract

Minimasi waste dapat meningkatkan profit perusahaan sehingga dapat memenuhi permintaan konsumen. Identifikasi waste yang timbul pada unit produksi merupakan langkah awal untuk melakukan tindakan minimasi waste. Pada lantai produksi Crude Palm Oil (CPO) terdapat enam stasiun kerja yaitu Timbangan, Loading Ramp, Sterilizer, Thresher, Pressing dan Clarification. Kegiatan dilakukan pada setiap stasiun kerja sangat kompleks dan panjang yang memungkinkan terjadinya kegiatan yang tidak mempunyai nilai tambah atau non value added (NVA). Perusahaan dapat mengurangi NVA melalui berbagai kegiatan produksi dengan Lean Manufacturing. Metode yang diaplikasikan untuk mengidentifikasikan waste adalah metode Waste Assessment Model. Metode ini bertujuan untuk memudahkan dan menyederhanakan permasalahan waste untuk dapat mengidentifikasi waste yang paling kritis. Berdasarkan identifikasi waste dengan menggunakan metode Waste Assessment Model diperoleh hasil waste yaitu Overproduction 25%, Defect 20%, Waiting 18%, Transportation 14%, Inventory 13%, Motion 7%, dan Process 3%. Berdasarkan hasil identifikasi, tiga persentase terbesar menjadi waste kritis yaitu overproduction, defects, dan waiting. Hasil pengelompokkan ini dapat ditentukan akar permasalahan dengan menggunakan metode fishbone diagram, sehingga dapat memberikan rekomendasi perbaikan terhadap waste yang terjadi.
Peningkatan Hasil Produksi Aspal melalui Optimalisasi Perawatan Mesin AMP Menggunakan Metode Reliability Centered Maintenance Cut Afrina; Fitriadi Fitriadi
Jurnal Optimalisasi Vol 8, No 2 (2022): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v8i2.5685

Abstract

The achievement of the asphalt production target is largely determined by the engine performance. good engine maintenance is one way to improve engine performance. One way to carry out machine maintenance begins with identifying the damage that occurs so that the machine's performance can be predicted to maintain the quality and quantity of good asphalt production. Asphalt production activities are often disrupted due to the low performance of the Asphalt Machinery Plant (AMP) production machine, while the AMP engine is the main engine in production activities. The method used in this research is Reliability Centered Maintenance (RCM). This method is used to determine exactly what actions will be taken for preventive maintenance on each component of the AMP engine. The purpose of this research is to determine the critical components. Provide recommendations for corrective actions using the FMEA method and predict asphalt production results after the application of RCM. The results of this study obtained four critical components that were damaged, namely the RPN value on the Cold Bin 450, Dryer 360, Hot Bin 360 and Genset AMP 350. Recommendations for corrective action given using the FMEA method are checking the load of the material on the conveyor, checking the load, making Operating SOPs and preparing backups by adjusting the crash history. The prediction of the increase in asphalt production obtained after the application of RCM in November was 2689 tons with an increase in production of 46.8%, in December the production results obtained were 4620 tons, an increase of 29.32%, while in January the production results were 4837 tons with an increase in production percentage of 10.26%.
Penerapan Lean Manufacturing di CV. Wahana Karya Arie Saputra; Fitriadi Fitriadi; Iing Pamungkas; Khairul Hadi; Muzakir Muzakir
Jurnal Pengabdian Agro and Marine Industry Vol 1, No 2 (2021): Jurnal Pengabdian Agro And Marine Industry
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (271.916 KB)

Abstract

CV. Wahana Karya is one of the companies engaged in the manufacture of ships under 30 GT.  Several ship production activities in CV. Wahana Karya still relies on technical concepts related to production management which are still empirical.In addition, production management which is still traditional in nature often ignores the concept of production management which is more integrated with the principle of improvement at all stages of the production process.  This research was conducted based on previous studies that used the concept of Lean Manufacturing as the basis for empirical calculations through stochastic analytic studies. The parameters carried out in the service are based on relevant research. The results obtained were some waste that was successfully repaired through inventory efficiency of 20.4%, overproduction of 12% and defective products of 15.7%. On the other hand, this service is also able to reduce the completion time of shipbuilding by 9.8%. There is still a deviation in general of an average of 25% from the results of analytical calculations with implementation results. This is due to the need for other supporting studies so that the concept of integration of the intended improvements can be further optimized.
PENGEMBANGAN KOMERSIALISASI PERTANIAN MELALUI KONSEP INTEGRASI INDUSTRIALISASI PERTANIAN Arie Saputra; Fitriadi Fitriadi; Sofiyanurriyanti Sofiyanurriyanti; Nissa Prasanti; Adib Adib; Muzakir Muzakir
Jurnal Pengabdian Agro and Marine Industry Vol 2, No 2 (2022): Jurnal Pengabdian Agro and Marine Industry
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (330.792 KB)

Abstract

Community service activities (CSA) are a medium for delivering science and technology to the public. The implementation of this service is carried out by Lecturers of the Industrial Engineering Study Program, Faculty of Engineering, Teuku Umar University. The implementation of this PKM with the theme of Commercialization of Agriculture is located in the Gampong Leukeun area, Samatiga District, West Aceh Regency, Aceh Province, Indonesia. The purpose of this Community Service is to give an overview to the Gampong Community about the importance of Agricultural Commercialization and as an initial effort to increase the commercial capacity of agricultural products by providing guidance and assistance. After the service is carried out, it is hoped that village apparatus and the community can understand and be able to apply it in Gampong Leukeun. Efforts are needed to narrow the gap so that the level of inequality in community groups in the village can be met, such as productivity gaps, digital inequality, data and information agriculture, Digital Agriculture and Millennials. for example through mentoring, intensive counseling and capacity building in farmer groups.