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All Journal Setrum : Sistem Kendali-Tenaga-elektronika-telekomunikasi-komputer CESS (Journal of Computer Engineering, System and Science) Ensiklopedia of Journal Journal of Applied Engineering and Technological Science (JAETS) JTRM (Jurnal Teknologi dan Rekayasa Manufaktur) Jurnal Rekayasa elektrika Jurnal Polimesin JuTISI (Jurnal Teknik Informatika dan Sistem Informasi)
Gun Gun Maulana
Department Of Automation Engineering, Bandung Polytechnic Of Manufacturing
Arts Humanities Automotive Engineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Education Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mechanical Engineering Social Sciences

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Implementation of an Electromagnetic Induction Coil System Integrated With PLC Using an Adaptive Control Method for Enhanced Energy Efficiency Gun Gun Maulana; Abdur Rohman Harits Martawireja; Nur Wisma Nugraha
Journal of Applied Engineering and Technological Science (JAETS) Vol. 7 No. 2 (2026): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37385/46e2qy88

Abstract

Electromagnetic induction heating is widely used in manufacturing due to its fast and localized heating capability. However, conventional constant-power and fixed PID control methods often struggle with nonlinear and time-varying thermal dynamics, leading to temperature overshoot, long settling times, and inefficient energy use. These limitations highlight the need for adaptive and energy-efficient control strategies, especially in PLC-based industrial systems. This study proposes a PLC-based adaptive control framework using a self-tuning PID algorithm, where control parameters are automatically adjusted in real time based on temperature error and system response. The method enables continuous adaptation to improve thermal tracking under dynamic conditions. Experimental validation was performed by heating workpieces to 600 °C and evaluating performance using rise time, settling time, overshoot, steady-state error, and energy consumption. Compared to a conventional constant-power method, the proposed approach shows significant improvements in transient and steady-state performance, with reduced rise time, settling time, and overshoot. Additionally, energy consumption decreased from 1.6067 kWh to 1.3265 kWh, representing a 17.44% improvement. The integration of PLC enhances real-time system responsiveness and heat uniformity. Overall, the proposed method effectively bridges the gap between fixed control and adaptive, high-performance thermal regulation for Industry 4.0 applications
Co-Authors Abdur Rohman Harits Martawireja Anastasia Mia Aris Budiyarto Aris Budiyarto Atep Puja T H Dini Handiani Fakhri Dzulfikar Fitriya Suryatini Hendy Rudiansyah Mohammad Harry Khomas Saputra Nur Wisma Nugraha Permata, Nia Nuryanti Regim Ramaya Purba Ridwan Mada Ridwan Ridwan Salwa Nahlya Tazkia Suharayadi Pancono Suharyadi Pancono Vera Suryani Wahyudi Purnomo