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Journal : Media Teknika

Upaya Penyeimbangan Kapasitas Stasiun Kerja Dengan Pendekatan Theory Of Constraint Wahyuni, Dini; Syahputri, Khalida; Mangunsong, Evalina
Media Teknika Vol 11, No 2 (2016)
Publisher : Sanata Dharma University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (742.47 KB) | DOI: 10.24071/mt.v11i2.521

Abstract

This research was conducted in fishmeal processing companies in North Sumatera. The production process are sorting, washing, heating, pressing, drying, milling and packaging. Heating, pressing, and drying has the smallest capacity work station which is 1 ton per hour, while the washing station is 4 ton per hour, lead to bottleneck. Stop Watch Time study used to measure working elements’ cycle time in each work station during the 10 days of observation. Observation data tested by uniformity and adequacy test before determining standard time of working process. Demand for a year later is predicted using cyclical method so that capacity requirement can be obtained from that prediction and standard time of process. Theory of Constraint (TOC) is used to solve the bottleneck. Research showed that data measured are uniform and adequate; while constraint are found at the heating, pressing, and drying work station due to smaller capacity. That constraints can be solved by using five steps of TOC which obtained four alternative solutions, which is work load adjustment, overtime, addition of shifts or addition of machines. Alternatives for work load adjustment and addition of machines are not feasible after calculating them. Feasible alternatives are overtime and addition of shifts, which lead to cost consequences between them. Recommendation from this research is addition of shifts from 2 to 3 shifts per day to increased capacity for each heating, pressing and drying stations because they have the lower cost consequences.
Penjadwalan Tenaga Kerja untuk Menentukan Regular Days Off (RDOs) dengan Menggunakan Algoritma Monroe Syahputri, Khalida; Leviza, Jelly; Devi, T Keizerina
Media Teknika Vol 12, No 1 (2017)
Publisher : Sanata Dharma University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (638.593 KB) | DOI: 10.24071/mt.v12i1.942

Abstract

ABC Company is a company producing rubber crumb (crumb rubber) in the form of bales with quality SIR 5, SIR 10, and SIR 20. The processing is done consists of several work stations that are continuous. Scheduling the work force in the company is considered less precise in providing holidays and working time, because hiring labor for 7 business days to achieve the production target and exceed 40 hours worked during the week. This is not in accordance with the Decree of the Minister of Manpower of the Republic of Indonesia No.102/MEN/IV/2004 and Law of the Republic of Indonesia No.13 of 2003 on Manpower. So it is necessary to apply a good scheduling system for labor production process, one of the laborscheduling algorithm is to use Monroe. The manpower requirements for the entire production process is as many as 73 people. With the labor scheduling in PT.ABC still can work to meet production targets without disrupting weekday though individual workers get a day off two consecutive days alternately. Another advantage in labor scheduling algorithm Monroe with the company is able to minimize labor costs Rp.232.200.000/year.
Upaya Penyeimbangan Kapasitas Stasiun Kerja Dengan Pendekatan Theory Of Constraint Dini Wahyuni; Khalida Syahputri; Evalina Mangunsong
Media Teknika Vol 11, No 2 (2016)
Publisher : Sanata Dharma University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24071/mt.v11i2.521

Abstract

This research was conducted in fishmeal processing companies in North Sumatera. The production process are sorting, washing, heating, pressing, drying, milling and packaging. Heating, pressing, and drying has the smallest capacity work station which is 1 ton per hour, while the washing station is 4 ton per hour, lead to bottleneck. Stop Watch Time study used to measure working elements cycle time in each work station during the 10 days of observation. Observation data tested by uniformity and adequacy test before determining standard time of working process. Demand for a year later is predicted using cyclical method so that capacity requirement can be obtained from that prediction and standard time of process. Theory of Constraint (TOC) is used to solve the bottleneck. Research showed that data measured are uniform and adequate; while constraint are found at the heating, pressing, and drying work station due to smaller capacity. That constraints can be solved by using five steps of TOC which obtained four alternative solutions, which is work load adjustment, overtime, addition of shifts or addition of machines. Alternatives for work load adjustment and addition of machines are not feasible after calculating them. Feasible alternatives are overtime and addition of shifts, which lead to cost consequences between them. Recommendation from this research is addition of shifts from 2 to 3 shifts per day to increased capacity for each heating, pressing and drying stations because they have the lower cost consequences.
Penjadwalan Tenaga Kerja untuk Menentukan Regular Days Off (RDOs) dengan Menggunakan Algoritma Monroe Khalida Syahputri; Jelly Leviza; T Keizerina Devi
Media Teknika Vol 12, No 1 (2017)
Publisher : Sanata Dharma University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24071/mt.v12i1.942

Abstract

ABC Company is a company producing rubber crumb (crumb rubber) in the form of bales with quality SIR 5, SIR 10, and SIR 20. The processing is done consists of several work stations that are continuous. Scheduling the work force in the company is considered less precise in providing holidays and working time, because hiring labor for 7 business days to achieve the production target and exceed 40 hours worked during the week. This is not in accordance with the Decree of the Minister of Manpower of the Republic of Indonesia No.102/MEN/IV/2004 and Law of the Republic of Indonesia No.13 of 2003 on Manpower. So it is necessary to apply a good scheduling system for labor production process, one of the laborscheduling algorithm is to use Monroe. The manpower requirements for the entire production process is as many as 73 people. With the labor scheduling in PT.ABC still can work to meet production targets without disrupting weekday though individual workers get a day off two consecutive days alternately. Another advantage in labor scheduling algorithm Monroe with the company is able to minimize labor costs Rp.232.200.000/year.