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Journal : Jurnal Ilmiah Research Student

Pengukuran Produktivitas Dalam Meningkatkan Hasil Produksi Menggunakan Metode Objective Matrix Dan Pendekatan Root Cause Analysis Fahrul Huda; Ayudyah Eka Apsari
JURNAL ILMIAH RESEARCH STUDENT Vol. 1 No. 4 (2024): Maret
Publisher : CV. KAMPUS AKADEMIK PUBLISING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61722/jirs.v1i4.1088

Abstract

. PT. IGP Internasional Bantul is a company engaged in manufacturing. This company produces several custom barbies. Product production level at PT. IGP International Bantul is very high. The problem is that the company has not achieved the production targets that have been set. In 2022 to 2023, in several months, namely August 2022, the target number was 4,454,588 pcs for a month, but 4,333,029 pcs were produced. This research aims to determine the level of productivity measurement at PT. IGP International Bantul uses the OMAX method and identifies factors that can influence productivity in the production of Barbie clothes at PT. IGP International Bantul using the RCA method. The data processing stage is carried out at PT. IGP International Bantul by identifying types of problems using the Objective Matrix (OMAX), Root Cause Analysis with weighting based on the Analytical Hierarchy process (AHP) method. So the largest productivity value was obtained in July 2022, namely 135%, while the lowest productivity index was in February and April 2023, namely -35%. Then to find the root of the problem in the company using the Root Cause Analysis (RCA) method. The tools to find the root of the problem used in the RCA method are the 5-why and fishbone diagrams which produce two main problems, namely lack of training for operators and lack of maintenance on machines.
PENGEMBANGAN KEMASAN PRODUK PAPER CUP TAKE AWAY MENGGUNAKAN METODE QUALITY FUNCTION DEPLOYMENT (QFD) DI HOMWOK KOPI Yose Rizal Taufiqurrahman; Aranza Rifqi Diemsy; Arief Eka Kurniawan; Aditia Rahmana; Diaz Arjun Annolu; Ayudyah Eka Apsari
JURNAL ILMIAH RESEARCH STUDENT Vol. 2 No. 1 (2025): Maret
Publisher : CV. KAMPUS AKADEMIK PUBLISING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61722/jirs.v2i1.3607

Abstract

The Indonesian coffee market is experiencing rapid growth, driven by the rising popularity of coffee consumption and the take-away culture. Consequently, the demand for practical, eco-friendly, and recyclable packaging is also increasing. The same applies to Homwok Kopi, which prompted this study to develop an optimal design for take-away paper cup packaging using the Quality Function Deployment (QFD) method. The results revealed that the proposed take-away paper cup packaging will use 350 gsm ivory paper material with dimensions of 59 cm in length, 22 cm in width, and a weight of 20 grams. An innovative locking mechanism for smaller cups will be incorporated to ensure the cups remain stable within the packaging, minimizing spillage during movement. The design features a combination of broken white and blue colors, along with a handle that is comfortable to grip.
PENERAPAN ERGONOMI DENGAN METODE RAPID ENTIRE BODY ASSESSMENT (REBA) UNTUK MENGURANGI RISIKO CEDERA PADA PROSES PENJEMURAN KERUPUK DI UMKM KERUPUK SUBUR Samau’al Dhani Putra Hartono; Jonat Jannata Tampana Putra; Fachrizal Nazir Nugroho; Achmad Tazaki Al Mamtuh; Fani Nugroho; Ayudyah Eka Apsari
JURNAL ILMIAH RESEARCH STUDENT Vol. 3 No. 1 (2026): Maret
Publisher : KAMPUS AKADEMIK PUBLISING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61722/jirs.v3i1.8462

Abstract

Abstract. The cracker drying process at the Kerupuk Subur MSME is still carried out manually with non-ergonomic work postures, such as bending, lifting, and reaching repeatedly, which have the potential to cause musculoskeletal complaints. This study aims to identify worker complaints, analyze the level of work posture risk, and design an ergonomic drying table to reduce the risk of musculoskeletal disorders (MSDs). The methods used include the Nordic Body Map (NBM) to identify worker complaints, Rapid Entire Body Assessment (REBA) to assess work posture risks, and Quality Function Deployment (QFD) to translate worker needs into technical specifications for table design. The NBM results show dominant complaints in the waist, back, shoulders, wrists, and knees with a high risk category, while the REBA results in the initial condition obtained a score of 7 (moderate risk) which then decreased to 1 (very low risk) after the ergonomic table design was carried out. The application of QFD resulted in a drying table design that suits worker needs, including aspects of comfort, strength, flexibility, and ease of movement. The results of this study indicate that ergonomic drying tables can improve work posture and significantly reduce the risk of musculoskeletal disorders. Keywords: ergonomics, Nordic body map, REBA, QFD, musculoskeletal disorders, drying tables.
ANALISIS PENGENDALIAN PERSEDIAAN BAHAN BAKU MENGGUNAKAN METODE ECONOMIC ORDER QUANTITY (EOQ) DI PABRIK XYZ Yasin Ageng Prasetya; Ayudyah Eka Apsari
JURNAL ILMIAH RESEARCH STUDENT Vol. 3 No. 1 (2026): Maret
Publisher : KAMPUS AKADEMIK PUBLISING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61722/jirs.v3i1.8527

Abstract

The Factory XYZ is a Micro, Small and Medium Enterprise (MSME) that produces round tofu crackers. MSMEs do not yet have a structured inventory management method for procuring raw materials. The problem that arises is that in January and February there is an excess of raw materials, but in March there is a shortage. Therefore, the purpose of this study is to propose raw material inventory control measures that can be used to avoid shortages or surpluses at minimal cost. This study uses the Economic Order Quantity (EOQ) method. Based on data processing using the EOQ method, the optimal order quantity is 13,516 kg with an order frequency of 16 times per year, a safety stock of 1,515.756 kg, a reorder point of 2,233.096 kg, and total inventory costs of Rp 1,019,072. Therefore, a proposal for controlling the raw material inventory of soybeans at Factory XYZ was obtained by applying the EOQ method, as it could save Rp 3,328,000 or 86.67% in ordering costs.
ANALISIS PENGENDALIAN KUALITAS PRODUK COVER GM5B MENGGUNAKAN METODE SIX SIGMA DAN FAILURE MODE AND EFFECT ANALYSIS DI PT X Riyanti, Ririn; Ayudyah Eka Apsari
JURNAL ILMIAH RESEARCH STUDENT Vol. 3 No. 1 (2026): Maret
Publisher : KAMPUS AKADEMIK PUBLISING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61722/jirs.v3i1.8687

Abstract

Quality control is a crucial step in the production process. to maintain product quality and improve process efficiency. PT X is still experiencing defect problems in the GM5B cover product produced through the injection moulding process. During the period of March–May 2025, the total production of GM5B covers reached 13,397 pieces, with 1,145 defective products, resulting in a defect rate of 8,55%, which exceeds the company standard of 4%. The Six Sigma method was used to examine these issues utilizing the DMAIC (Define, Measure, examine, Improve, and Control) methodology. The Failure Mode and Effect Analysis (FMEA) method was used to identify possible failures based on the sources of defects. Risk Priority Number (RPN). The results of the analysis over a 12-week period showed an average Defects Per Million Opportunities (DPMO) value of 28,534.17 and an average sigma level of 3.42. According to the Pareto diagram study, the most prevalent type of defect was contamination, accounting for 36.07%. The causes of contamination defects were further identified using a fishbone diagram to determine the root causes. Further analysis using FMEA indicated that the short shot defect has the highest RPN rating of 270, indicating that corrective action should be given top priority. Improvement proposals were developed using the 5W+1H approach, and the control stage was implemented to ensure that the improvements could be carried out consistently and sustainably  
PERANCANGAN DESAIN KEMASAN PRODUK MENGGUNAKAN METODE QUALITY FUNCTION DEPLOYMENT (QFD) STUDI KASUS PADA PT. XYZ Dwi Rahayu Syawal Indah; Ayudyah Eka Apsari
JURNAL ILMIAH RESEARCH STUDENT Vol. 3 No. 1 (2026): Maret
Publisher : KAMPUS AKADEMIK PUBLISING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61722/jirs.v3i1.8692

Abstract

Competition in the household product industry encourages the development of packaging designs that not only protect the product but also influence consumer comfort and perception. This study analyzes consumer perceptions of liquid soap packaging and develops an improved design using the Quality Function Deployment (QFD) method. The research focuses on the liquid soap packaging of PT Anugrah Multi Ragam Indonesia, with data collected from 20 consumers in Yogyakarta through questionnaires, observations, and interviews. The data were tested for validity and reliability and analyzed using the House of Quality (HoQ). The results show that functional aspects, particularly ease of use, structural strength, and durability, are the main consumer priorities. The QFD analysis identifies packaging dimensions and shape, as well as material type, as key technical priorities, with a recommended capacity of 500–750 ml using PET or HDPE materials