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Analisis Getaran Pondasi Pada Mesin Induk Akibat Penambahan Plat Kapal KMP Dharma Kartika VIII
Abrian Wira Syaputra;
Adi Wirawan Husodo;
Heroe Poernomo
Proceedings Conference on Marine Engineering and its Application Vol 6 No 1 (2023): Conference on Marine Engineering and its Aplication
Publisher : Politeknik Perkapalan Negeri Surabaya
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DOI: 10.33863/cmea.v6i1.2634
Vibration is a response from a mechanical system that occurs due to the excitation force given.Vibration on the Main Engine foundation is very influential on the construction. As in ro-ro ships thatexperience changes to the main engine, which in the end also requires the addition of plates on the mainengine foundation to fulfill the alignment value between the main engine and the gearbox. This FinalProject discusses the vibrations that occur in the ship's main engine foundation using mathematicalmodeling methods. Mathematical modeling is used to determine the system that works in a mathematicalstatement. Preliminary analysis conducted to determine the value of mathematical modeling. Thedeflection and stiffness values also affect the vibration response that occurs in the main enginefoundation. This mathematical modeling produces a vibration response in the form of a vibrationresponse equation and the resulting equation can produce a graph by entering the equation into theMatlab software. The vibration response graph uses two variations, namely at 85% RPM and 100% RPM.From the calculation results obtained amplitude values of 0.179 mm at 85% RPM and 0.199 mm at 100%RPM before adding the plate. And has an amplitude value of 0.172 mm at 85% RPM and 0.191 mm at100% RPM after adding the plate. According to the ABS the recommended displacement is below 1.0 mmand the probability of damage is above 2.0 mm. This shows that the vibrations that occur in this structureare permitted.
Perencanaan Konfigurasi Layout Slipway Untuk Meningkatkan Kapasitas Winch Pada Galangan X
Muhammad Irzam Amrizal;
Adi Wirawan Husodo;
Heroe Poernomo
Proceedings Conference on Marine Engineering and its Application Vol 6 No 1 (2023): Conference on Marine Engineering and its Aplication
Publisher : Politeknik Perkapalan Negeri Surabaya
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DOI: 10.33863/cmea.v6i1.2674
This research the planning of slipway layout configuration to increase the capacityof the existing winch at the shipyard. The slipway layout configuration includes several thingssuch as slipway layout, number of Pulleys turns, Pulley position, and ground conditions. Thisresearch aims to determine the maximum safe working load value of wire rope, the pullingforce of each ship that will be docking, and the appropriate number of turns on the Pulley. Theship variations used to plan the slipway layout configuration are 10813 DWT container ship,8200 DWT container ship and 7080 DWT cargo ship. Variations are made to determine thenumber of Pulley requirements and Pulley windings for each ship that will be docked. Themaximum force calculation results show that the 10813 DWT container ship requires 13 Pulleywindings. while the 8200 DWT container ship requires 11 Pulley windings. The 7080 DWTship requires 9 Pulley windings. In planning the slipway layout configuration to increase thewinch capacity, 1 Pulley is added to the fixed pulley and 1 Pulley to the moving Pulley so that13 turns are obtained.
Analisis Kekuatan Dan Kelelahan Konstruksi Pondasi Mesin Kapal General Cargo 6088 GT
Nina Bonita;
Adi Wirawan Husodo;
Heroe Poernomo
Proceedings Conference on Marine Engineering and its Application Vol 6 No 1 (2023): Conference on Marine Engineering and its Aplication
Publisher : Politeknik Perkapalan Negeri Surabaya
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DOI: 10.33863/cmea.v6i1.2681
A ship inspection outside the inspection schedule is called an additional inspection.The 6088 GT general cargo ship conducted an additional inspection because the mainengine failed to operate and replaced the wuxi antai power X8320ZC4B-1 engine weighing26700 kg with a yanmar 8N330-WU engine weighing 43000 kg. It is necessary to recalculatethe strength of the main engine foundation. Because the main engine foundation is thestructural support of all the loads above it including the engine itself. After the calculation ofstrength, it is necessary to calculate fatigue, after calculating the fatigue of the main enginefoundation, the estimated age of the engine foundation will be known so that the owner canschedule a replacement according to the ship's inspection schedule. In completing this FinalProject, the method used is the finite element method with input 3D modelling of thefoundation and its loading conditions in the Finite Element Method software. The results ofthe analysis can be seen from the load given of 421400 N with variations in the main engineat 100% rpm conditions and at service speed, the maximum stress obtained is 39.935 MPawith a permit stress value of 230 MPa, while the maximum deformation that occurs is 0,097mm with a permit deflection value of 12.300 mm. Then obtained a cycle value of 82129000,the estimated fatigue life of the main engine foundation is 25.65 years
Rancang Bangun Mesin Pencetak Tahu Takwa Dan Stik Tahu Menggunakan Sistem Elektropneumatik
Dicky Wicaksana;
Heroe Poernomo;
Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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Permintaan produksi tahu takwa dan stik tahu yang semakin meningkat di kalangan masayarakatlokal maupun wisatawan yang berkunjung ke Kota Kediri. Akan tetapi pada proses pembuatan tahutakwa dan stik tahu terdapat tahapan proses penekanan kedalam cetakan dengan cara tradisionalyaitu dengan pembebanan menggunakan batu yang memerlukan waktu lama, membutuhkan tempatyang luas, memerlukan tenaga karyawan yang lebih dan memiliki tingkat resiko kecelakaankaryawan yang tinggi sehingga produsen tahu takwa dan stik tahu memiliki efektivitas danproduktivitas yang rendah. Dari permasalahan diatas dibutuhkan mesin pencetak tahu dan stik tahudimna menggunakan sistem elektro pneumatik. Metode yang digunakan dalam pembuatan mesin iniyaitu perhitungan mesin, desain kontruksi, perencanaan sistem elektro pneumatik, fabrikasi danperakitan. Hasil dari pengujian mesin pencetak tahu ini dengan tekanan angin sebesar 6 kgf/cm2menunjukkan bahwa waktu yang dibutuhkan untuk proses penekanan tahu rata-rata sebesar 3 menit19 detik dan untuk penekanan stik tahu sebesar 10 menit 3 detik. Dapat disimpulkan bahwa mesinpencetak tahu ini bekerja lebih effisien dibandingkan dengan cara tradisional.
Desain Kendaraan Bermotor Roda Tiga Sebagai Alat Bantu Transportasi Bagi Penyandang Disabilitas
Moch. Rizal Rinaldy;
Heroe Poernomo;
Tri Andi Setiawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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Kurangnya peran pemerintah dan diskriminasi dari lingkungan membuat para penyandang disabilitas semakin tertinggal dalam hal transportasi. Oleh karena itu mereka memilih untuk memodifikasi alat transportasi sepeda motor roda dua menjadi roda tiga untuk mobilitas mereka. Namun, masih terdapat beberapa hal yang masih dapat dikembangkan lagi, hal itu dikarenakan belum adanya desain standar khusus kendaraan bermotor untuk para penyandang disabilitas. Produk yang sudah ada saat ini dibandrol dengan harga mahal, sehingga para penyandang disabilitas merasa berat untuk membeli produk tersebut, dan memilih memodifikasi motor mereka sendiri dengan peralatan dan ilmu seadanya. Oleh karena itu pada penelitian ini akan dilakukan analisa dengan menggunakan metode konsep desain. Dimana hasil dari proses konsep desain ini akan terpilih satu konsep desain modifikasi sepeda motor roda tiga yang terbaik bagi penyandang disabilitas. Hasil yang didapat dari pemilihan konsep desain yang telah dilakukan terpilih konsep desain kelima. Dengan spesifikasi modifikasi roda depan sepeda motor Honda Beat PGM F1 Tranci Blue dengan lebar keseluruhan kerangka beserta roda 850 mm, berat 19,7 kg, menggunakan system 4 swing arm, 2 suspensi, menggunakan material SA 106 degan diameter 26mm dan 21mm tebal 2mm, setelah di analisa menggunakan FEM pada software Catia didapatkan hasil kekuatan yang aman yaitu 1,06e + 007 N/m2.
Perancangan Sistem Pengereman Pada Kendaraan Bermotor Roda Tiga Sebagai Alat Bantu Transportasi Bagi Penyandang Disabilitas
Ratna Ramadani;
Heroe Poernomo;
Tri Andi Setiawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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Sepeda motor roda tiga sebelumnya sudah ada namun saat ini belum ada analisa mengenai sistem pengereman. Ini sangat berbahaya pada keamanan pengguna saat mengurangi kecepatan maupun berhenti secara mendadak. Sistem pengereman kendaraan bermotor roda tiga tersebut masih menggunakan satu cakran pada dua roda yang dimodifikasi tersebut sehingga dapat mengakibatkan selip untuk pengendara. Dalam menganalisa permasalahan diatas menggunakan beberapa tahap penelitian yaitu perhitungan dan perancangan. Perhitungan meliputi rem cakram, rem tromol hingga jarak aman pengereman. Sedangkan perancangan dibantu software CAD (Computer Aided Design) untuk pembuatan gambar. Berdasarkan hasil perancangan dan perencanaan tugas akhir dengan judul perancangan sistem pengereman pada kendaraan bermotor roda tiga sebagai alat bantu transportasi bagi penyandang disabilitas ini dihasilkan sistem pengereman yang aman dengan penambahan rem pada bagian roda yang ada dua, sehingga pengeremannya menjadi seimbang karena percabangan selang aliran hidroliknya menggunakan percabangan T. Didapatkan tekanan hidrolik lebih besar daripada produk sebelumnya yaitu 2.107.149,69 Pa. Dengan kecepatan maksimum 100km/jam sepeda motor tersebut memiliki gaya pengereman 1.182,2031 N. Penggunaan rem ketika kecepatan rata-rata 40 km/jam dengan asumsi 15xrem/jam, kampas rem mampu bertahan selama ±12 bulan.
Rancang Bangun Alat Pengujian Tekanan (Burst Test) pada Produk Plastik Tube Garnier 100ml dengan Sistem Elektropneumatik
Ahmad Bagus Asmara Dana;
Heroe Poernomo;
Rizal Indrawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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The development of Indonesian and world manufacturing industries is currently growing very rapidly due to technological advances in various fields. As a result, consumers become more critical in choosing and determining a product or service to be used. Manufacturing company engaged in manufacturing plastic packaging in Ngoro, East Java. Complaints often occur from customers for products that often experience plastic connections that are not perfectly bonded and also the tools to carry out these tests have some disadvantages of efficient and safety levels for operators.The method used for making pressure testing equipment on 100ml garnier products with a pneumatic system to overcome these problems. The working system of this machine is to put pressure on 2 products simultaneously which will be set by selenoid valve 3/2 and the timer will automatically calculate which serves to calculate the holding time of the pressure. The process of making this machine with several stages, namely design, making drawing details, electro pneumatic system planning, fabrication and assembly stages. The results of this machine can fill optimally with a maximum pressure of 2 bars into both products in a single test with the appropriate pressure It is hoped that electrophorics will work for this testing machine
Rancang Bangun Mesin Stapler Siku Kayu Fleksibel Dua Sisi dengan Sistem Elektropneumatik pada Perusahaan Manufaktur Mebel
Kholiqul Misbah;
Heroe Poernomo;
Rizal Indrawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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PT. Marufuji Kenzai Indonesia one of furniture manufacture company in east java which use elbow stapler machine to assist production process. This elbow stapler machine is used to unite the elbow portion of the fiberboard (hardboard) material. However, the elbow stapler machine used is only able to be used to unite one side only. This of course inhibits the production process considering the number of stapler engines is not proportional to the number of fiber board material (hardboard) that is done. The method used to overcome the problem of delay in the work of fiberboard material (hardboard) is to make a two-sided flexible wooden elbow stapler machine using electropneumatic system. The working system of this machine will use three pneumatic cylinders where two cylinders are used for the stapler and one large cylinder is used to push the stapled material. Making this machine will be through several stages such as design, detail drawing, framework analysis, simulation, electropneumatic system design, to the assembly stage (assembly). Making the flexible wooden elbow stapler machine is expected to be able to overcome the problems that often occur in the process stapler material that has been produced. So that the work is usually done by one operator can be helped by the performance of this flexible wooden elbow stapler machine. So no more stacking of material in the stapler that resulted in disruption of some further process.
Rancang bangun Dua Sistem untuk Vakum dan Kompresi dalam Satu Alat yang Digunakan untuk Vacuum Infusion pada Laminasi Kapal Fiber
Aristi Hanifah Fauziyyah;
Heroe Poernomo;
Gaguk Suhardjito
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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The method of working vacuum infusion in the shipyard in Indonesia has not beenmaximally. Due to the large number of equipment required, resulting in shipyard owners still usinghand lay-up methods in the process. But in fact the vacuum infunsion method has many advantagesamong lighter and stronger ships, from the cost-savings due to fewer labor costs, faster executiontime. In analyzing the above problems using several stages of research and testing. In this studyincludes the required specifications for the suction speed used in the vacuum pump. While in thetesting phase is in the test whether the compressor can function in vacuum and compression. Basedon the result of the final assignment study entitled the design of two systems for vacuum andcompression in a tool used for vacuum infusion in the fiber vessel lamination process resulted in thatthe compressor can be used for compression and vacuum but can not be used simultaneously shouldswitch between its use between vacuum and compression. While the pressure generated by thecompressor for vacuum infusion is - 0.077 bar.
Perancangan Dudukan Motor Circulating Water Pump (CWP) Menggunakan Metode Elemen Hingga
Muhammad Iskandar;
Mohamad Hakam;
Heroe Poernomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application
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PT X. which is engaged in fabrication, has a CWP motor mount fabrication project with static and dynamic loads of 28,117 Kg. The design is carried out with a structural strength analysis intended to calculate the maximum moment, von mises stress, and deflection. This can affect the productivity of the company. This study aims to determine the value of von mises stress that occurs below the allowable stress. With manual calculation, the maximum von mises stress value on the CWP structure is 32.094 Mpa with a maximum deflection value of 0.323 mm. The maximum von mises stress value of manual calculation is below the permit stress and meets the permit stress requirement with a value of 100 Mpa. So the designed holder is categorized as very good.