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Jurnal Rekayasa Proses
Published by Universitas Gadjah Mada
ISSN : 1978287X     EISSN : 25491490     DOI : -
Core Subject : Education, Social,
Education Social Sciences
Jurnal Rekayasa Proses (J. Rek. Pros) is an open-access journal published by Chemical Engineering Department, Faculty of Engineering, Universitas Gadjah Mada as scientific journal to accommodate current topics related to chemical and biochemical process exploration and optimization which covers multi scale analysis from micro to macro and full plant size.
Arjuna Subject : -
Articles 234 Documents
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Separation of 6-Gingerol in Zingiber Officinale Rubrum Varieties Using an Ultrasonic Assisted Extraction Method Herliati Rahman; Satrio Nur Pambudi; Wahyu Endrunaka
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.67955

Abstract

Gingerol is a chemical compound found in red ginger, with pharmaceutical use as an analgesic drug. Generally, gingerol separation in ginger uses the Soxhlet extraction method, but this process has a weakness. It requires a long process and unsatisfactory yield. This research aims to study ultrasonic frequency effect on increasing gingerol yield in the extraction process. The variables studied were extraction times with variations of 30, 60, 90, and 120 minutes. In addition, the ultrasonic effect was also observed with variations in the ultrasonic frequency of 40 and 50 kHz compared to the solvent extraction method. This study used 70% (v/v) ethanol as a solvent and an operating temperature of 50 ºC as fixed variables.Furthermore, it used a rotary vacuum evaporator at a pressure of 350 mmHg to separate the resulting gingerol extract. Qualitative sample analysis used Thin Layer Chromatography (TLC) and scanning electron microscope (SEM) while quantitative analysis used high-performance liquid chromatography (HPLC), Waters Alliance e2695 brand with X-Terra RP18 column 100 x 4.6 mm, five μm to determine the total gingerol extract. The results showed that ultrasonic power had a significant effect on the results obtained, with the highest yield was 24.71% at the ultrasonic frequency of 50 kHz with an extraction time of 120 minutes.
Evaluasi Manfaat Penggantian Chemical Amine N1800 menjadi N1805 dalam rangka Pengurangan Jejak Karbon Wahyu Widiyantara; Muhammad Kurniawan Adiputra; Eka Wijayanto; Lisendra Marbelia
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.68814

Abstract

Inovasi berkelanjutan pada alat dan atau proses di dalam industri kimia untuk mencapai efisiensi dan industri yang ramah lingkungan wajib dilakukan. Dalam mendukung hal ini PT. KMI melakukan modifikasi proses dengan mengganti bahan neutralizing amine yang digunakan pada sistem boiler feed water. Penggantian amine dilakukan pada pertengahan tahun 2017, dari amine N1800 menjadi N1805. Data konsumsi amine dan air pelarut tahun 2015-2020 digunakan sebagai dasar evaluasi. Estimasi jumlah emisi juga dilakukan dengan menghitung kebutuhan air pelarut, drum kontainer bahan amine dan juga transportasi bahan dari produsen ke PT. KMI. Dari hasil perhitungan, dapat disimpulkan bahwa penggantian bahan amine dari N1800 ke N1805 memberikan benefit yang baik, yaitu: (1) menurunkan biaya tahunan untuk konsumsi amine, (2) menurunkan kebutuhan air pelarut dan beban pencemar air dan (3) menurunkan emisi secara signifikan. Penurunan emisi sebagian besar berasal dari penghematan penggunaan drum kontainer dan transportasi, sedangkan dari penurunan penggunaan air kurang signifikan.
Characteristics and Kinetics Study of Glycerolabietate from Glycerol and Abietic Acid from Rosin Danang Tri Hartanto; Rochmadi Rochmadi; Meiga Putri Wahyu; Diastari Kusumawati
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69206

Abstract

Rosin is a natural resin from the coniferous tree sap, which separated from its oil content (terpenes). Rosin is brittle. Therefore modifications are needed to improve its mechanical properties. The main content of rosin is abietic acid which has a carboxylic group, so it can form an ester group when reacted with polyhydric alcohol (polyalcohol) such as glycerol. The research aimed to study the kinetics of the esterification reaction between the hydroxyl group in glycerol and the carboxylic group in abietic acid from rosin at various reaction temperatures and reactant compositions. This reaction is carried out in a three-neck flask at atmospheric pressure without a catalyst. The reaction temperatures used were 180˚C, 200˚C, and 220˚C, and the ratio of rosin and glycerol was 1:1, 1:3, and 1:5. The reaction kinetics calculations were analyzed with acid number data over the reaction time using three different models. The calculations showed that this reaction involves positioning a hydroxyl group on glycerol, which the primary and secondary hydroxyl groups contribute to forming a rosin ester (glycerolabietate). The rate of reaction constants of primary hydroxyl of glycerol and abietic acid were in the range 6.25x10-4 - 3.90x10-3 g/(mgeq.min), while reaction rate constants of secondary hydroxyl and abietic acid were in the range 1.06x10-5 - 1.15x10-4 g/(mgeq.min). FTIR analysis showed a change in the hydroxyl, carboxylate, and ester groups which were assigned by a shift of wavenumber and a difference of intensity at 3200-3570 cm-1, 1697.36 cm-1, and 1273.02 cm-1.
The Effect of Nutrients Mixture on The Biomass and Lipid Production from Microalgae Botryococcus braunii Mutated by UV-C Rays Thea Prastiwi Soedarmodjo; Hakun Wirawasista Aparamarta; Arief Widjaja
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69228

Abstract

Nutrient is one of the most important factors in the growth of microalgae. This research was conducted to study the effect of nutrient mixture on the biomass and lipid production of Botryococcus braunii. Microalgae B. braunii was cultivated in the commercial nutrient medium of agricultural fertilizer combinations of ammonium sulphate (ZA), urea, and triple superphosphate (TSP). Before the cultivation process, B. braunii was exposed to UV-C rays (254 nm) for 3 minutes. The concentration and type of fertilizer as a nitrogen source divided into four types of mixtures, namely FM-1, FM-2, FM-3, and FM-4 were compared with Walne nutrients to study their effects on microalgae growth and lipids. FM-1 consisting of 150 mg/L of ZA, 7.5 mg/L of urea, and 25 mg/L of TSP led to the best growth for native and mutated microalgae strains compared to Walne nutrients and other nutrient mixtures. The mutated microalgae showed less growth than the native microalgae strains. However, the mutation process significantly increased the lipid content in the microalgae. In native microalgae strains, FM-4 consisting of 136.3 mg/L of urea and 50 mg/L of TSP produced the lowest lipid at 8.96%. After being exposed to UV-C rays, the lipids in FM-4 medium increased to 55.11%. The results show that the use of commercial fertilizers and exposure to UV-C rays on microalgae have high potential in preparing lipids as raw material for biodiesel which can be effectively applied in large-scale microalgae cultivation.
The Effect of Hydrochloric Acid Solution and Glycerol on The Mechanical, Hydrate Properties and Degradation Rate of Biofilm from Ripe Banana Peels Putri Ramadhany; Justin Kenny Hardono; Maria Gabriela Kristanti
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69435

Abstract

Banana peel is a biomass waste that has not been utilised optimally, despite its high starch content. Moreover, starch has potential as a raw material for biofilm or edible film production. This research focused on using the starch content from the mature banana peel to create a biofilm. Starch was extracted from the banana peel; then, it was hydrolyzed with a variation of hydrochloric acid solution (HCl) of 0.5 M (0, 2, 4 %-v/v Starch). Glycerol (0, 20, 40 %-w/w starch) was used as a plasticizer. It was found that the formulation of 4%-v/v HCl solution and glycerol 20%-w/w resulted in the highest biofilm’s tensile strength of 4.18 MPa. However, the elongation break percentage achieved the best result at 20,2% when the formulation of 0%-v/v HCl solution and 40%-w/w glycerol was applied. Increasing HCl solution and glycerol was proven to improve the biofilm’s solubility in the water, where 47.9% solubility was attained in the formulation of 40%-w/w glycerol and 4%-v/v HCl solution. The degradation rate of biofilm in the soil was measured using zero- and first-order kinetic rates. The zero-order resulted in the best model with a half-life time (t1/2) between 73 to 108 days.
Pemanfaatan Jerami Padi (Oryza Sativa L.) Sebagai Bahan Baku Dalam Pembuatan CMC (Carboximetil Cellulose) Masrullita Masrullita; Meriatna Meriatna; Zulmiardi Zulmiardi; Ferri Safriwardy; Auliani Auliani; RIZKA NURLAILA
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69569

Abstract

Rice straw is a waste from rice plants that contains 37.71% cellulose, 21.99% hemicellulose, and 16.62% lignin. High cellulose content in rice straw can be used as raw material for the manufacture of Carboxymethyl Cellulose (CMC). CMC is a cellulose derivative widely used in food, pharmaceutical, detergent, textile and cosmetic products industries as a thickener, stabilizer of emulsions, or suspensions and bonding. This study aims to process rice straw waste into CMC with variations in sodium monochloroacetate of 5,6,7,8 and 9 grams. The method used in this research is by synthesis using 15% NaOH solvent, with a reaction time of 3.5 hours and 5 grams of rice straw. The results showed that the best CMC was obtained at a concentration of 9 grams of sodium monochloroacete with a yield characterization of 94%, pH 6, water content of 13.39%, degree of substitution (Ds) of 0.80, and viscosity of 1.265 cP.
Peruraian Anaerobik Termofilik Palm Oil Mill Effluent dengan Variasi Konsentrasi Substrat Roberty Wisnu Alvania Kartika; Nadiya Salsabila Desman; Irfan Dwidya Prijambada
Jurnal Rekayasa Proses Vol 16, No 1 (2022)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69574

Abstract

High utilization of palm oil in Indonesia corresponds to palm oil mill effluent (POME). The POME has chemical oxygen demand (COD) of up to 100.000 mg/L, which can pollute the ecosystem if not adequately treated. One of the methods to manage POME is anaerobic thermophilic digestion. The advantage of this method is the production of methane gas which is a form of alternative energy. Substrate concentration affects anaerobic digestion. This preliminary experiment aims to evaluate the performance of anaerobic thermophilic digestion on various POME concentrations at 55 °C. The anaerobic digestion was run with 16.000, 11.000 and 5.000 mg sCOD/L substrate concentrations. Digested cow manure (DCM) was used as inoculum. The process was running in a continuous system after 7-days of acclimatization of the batch system. The result shows that 16.000 and 11.000 mg sCOD/L concentrations produced more methane, but the methane yield was not statistically significant with the Tukey test (p=0,05). The POME with a 5.000 mg sCOD/L concentration produced less methane and plummeted after day 85. The lower methane production at lower substrate concentration was due to the low sCOD availability and high volatile fatty acid (VFA) accumulation which inhibited the methane production.
Effect of Surfactant Type on Synthesis and Characteristics of Nanonickel Hydroxide Kevin Cleary Wanta; Stephen Lim; Ratna Frida Susanti; Gelar Panji Gemilar; Widi Astuti; Himawan Tri Bayu Murti Petrus
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69723

Abstract

Nickel hydroxide has a vital role in various applications, especially as a support material for energy storage materials. Nickel hydroxide can be synthesized through the hydroxide precipitation method. However, the product formed by this method may be large or more than 100 nm because the agglomeration step can occur easily. This present work aims to study the effect of surfactant types in the synthesis and characterization of nickel hydroxide nanoparticle. Nickel sulfate (NiSO4) solution was used as a precursor solution, while 5M sodium hydroxide (NaOH) solution was used as a precipitation agent. The surfactants studied were alkyl benzene sulfonate (ABS), sodium dodecyl sulfate (SDS), cetyltrimethylammonium bromide (CTAB), and polyvinylpyrrolidone (PVP). The nickel hydroxide synthesis process was carried out at 50 oC for 1 hour. The surfactant concentration used was at the critical micelle concentration (CMC), where the CMC for ABS, SDS, CTAB, and PVP were 0.01; 0.05; 3; and 0.5 %w/v, respectively. The synthesis of nickel hydroxide nanoparticle was carried out successfully precipitated almost 100% of Ni2+ ions. The product characterization that has been carried out shows that ABS surfactant produces the best nickel hydroxide nanoparticle product where the particle size is 3.12–4.47 nm.
Penyisihan Kontaminan dari Air Limbah Hasil Daur Ulang Baterai LiFePO4 (LFP) Menggunakan Penukar Ion Resin Kation Amberlite HPR1100 Na dan Resin Anion Dowex Marathon A Satryo Dewanto Suryohendrasworo; Laras Prasakti; Sarah Nabila Salma; Agus Prasetya
Jurnal Rekayasa Proses Vol 15, No 2 (2021)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69847

Abstract

Pada tahun 2025, diperkirakan kebutuhan baterai Li-ion akan mencapai 400.000 ton. Upaya strategis diperlukan untuk mewujudkan pemakaian baterai Li-ion yang berkelanjutan. Setelah siklus pemakaian baterai Li-ion berakhir, baterai Li-ion akan diproses kembali untuk diambil kandungan logam-logam penting yang terkandung di dalam katoda, terutama litium. Secara umum, proses recycle tersebut dilakukan dengan metode hidrometalurgi yang terdiri atas rangkaian leaching dan presipitasi. Namun demikian, dalam proses pemurnian tersebut dihasilkan air limbah yang mengandung beragam logam dengan konsentrasi yang berbeda. Untuk baterai LFP, logam-logam tersebut berasal dari katoda yang mengandung Li, Na, Si, dan PO4. Proses pelindian dan pencucian serbuk katoda membutuhkan air dalam jumlah yang relatif besar. Pengolahan air limbah hasil proses daur ulang baterai diharapkan dapat secara signifikan meningkatkan efisiensi penggunaan air. Pada eksperimen ini, metode adsorpsi batch dengan ion-exchange resin kation Amberlite HPR1100 Na dan resin anion Dowex Marathon A digunakan untuk menghilangkan ion logam dari air limbah artifisial. Pengambilan sampel air limbah yang diolah diambil pada menit ke-3, 6, 10, 20, 30 dan hari ke-3. Berdasarkan pada hasil removal percentage, diperoleh bahwa pengolahan air limbah artifisial metode adsorpsi dengan menggunakan ion-exchange resin kation Amberlite HPR1100 Na dapat mengurangi kadar ion litium dan natrium sampai 100% pada menit ke-20 dengan variasi dosis adsorben 10 g/100 mL, sedangkan penggunaan ion-exchange resin anion Dowex Marathon A dapat mengurangi kadar ion fosfat sampai 100% pada menit ke-30 dengan dosis adsorben 10 g/100 mL. Dengan adsorpsi isotherm didapat model Langmuir lebih sesuai dengan data eksperimen dengan nilai parameter Qm dan KL untuk ion litium sebesar 1,16 mg/g dan 2,57 mg/g, ion natrium sebesar 74,62 mg/g dan 0,04 mg/gL/mg, dan ion fosfat sebesar 208,33 mg/g dan 0,06 mg/g. Selain itu, studi kinetika menunjukkan bahwa model pseudo second-order memiliki kesesuaian data yang lebih baik daripada pseudo first-order.
Teknoekonomi Penyingkiran Senyawa Sulfur dari Kondensat Gas Alam dengan Metode Desulfurisasi Oksidatif-Ekstraktif Tri Partono Adhi; Sardenianto Sardenianto; Antonius Indarto
Jurnal Rekayasa Proses Vol 16, No 1 (2022)
Publisher : Departemen Teknik Kimia Fakultas Teknik Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jrekpros.69864

Abstract

In the oil and gas production process, apart from hydrocarbons, a number of impurities are produced, including CO2 and sulfur in various concentrations, depending on the conditions and characteristics of the reservoir and the location where the oil and gas is located. To process sulfur removal from condensate, the common technology is HDS (Hydrodesulfurization). However, with process requirements such as high temperature, pressure, and intensive hydrogen consumption, an alternative technology is needed for this desulfurization. One of them is oxidative-extractive desulfurization. Technical and economic evaluations to determine the feasibility of applying on an industrial scale need to be studied further. The study of oxidative-extractive desulfurization process of sulfur compounds (represented as dibenzothiophene, DBT) was carried out using H2O2/formic acid as oxidizing agent and catalyst, as well as extraction with DMF. For a capacity of 1000 bpd of condensate with 1%-wt sulfur, desulfurization was successfully carried out with sulfur removal of 96.55% and condensate recovery of 99.41%. A processing fee of 9.14 USD/barrel is required, of which 84% is required for chemicals. The alternative process configuration for DMF recovery succeeded in reducing chemical costs by 35.5% and reducing total processing costs by 27.0% to 6.67 USD/barrel. In this alternative process configuration, 95.80% sulfur removal was achieved with condensate recovery of 99.21%.

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