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Andi Firdaus Sudarma
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Universitas Mercu Buana Program Studi S2 Teknik Mesin Jl. Meruya Selatan No. 01, Kembangan, Jakarta Barat 11650, Indonesia
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International Journal of Innovation in Mechanical Engineering and Advanced Materials
Published by Universitas Mercu Buana
ISSN : 2477541X     EISSN : 24775428     DOI : https://dx.doi.org/10.22441/ijimeam
Core Subject : Science, Engineering,
Automotive Engineering Energy Engineering Materials Science & Nanotechnology Mechanical Engineering
The journal publishes research manuscripts dealing with problems of modern technology (power and process engineering, structural and machine design, production engineering mechanism and materials, etc.). It considers activities such as design, construction, operation, environmental protection, etc. in the field of mechanical engineering and other related branches. In addition, the journal also publishes papers in advanced materials related with advanced electronic materials, advanced energy materials, advanced engineering materials, advanced functional materials, advanced materials interfaces, and advanced optical materials.
Arjuna Subject : Teknik (semua kategori) - Teknik Mesin
Articles 103 Documents
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Ride Test on Vehicles Travelling Over Speed Bumps: Simulation with CarSim Software Lenahatu, Adetia; Yamin, Mohamad
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 2 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i2.26135

Abstract

This study explores the effects of different speed bump geometries—flat-topped, sinusoidal, and parabolic—on vehicle dynamics and ride comfort using CarSim simulations. The analysis focuses on key parameters such as vertical forces on the suspension, vertical acceleration, and the wheel surface adhesion index. The results show that flat-topped bumps generate the highest vertical forces, reaching peaks of up to 6,000 N on the front suspension, leading to increased discomfort. Sinusoidal bumps, in contrast, generate smoother transitions, with vertical forces peaking at approximately 3,500 N, improving ride comfort. At vehicle speeds of 30 km/h, the vertical forces on the suspension increase significantly, with flat-topped bumps reducing the wheel surface adhesion index to as low as 0.6, indicating a higher risk of wheel slip and compromised vehicle stability. In contrast, sinusoidal bumps maintain a more favorable adhesion index of 0.85 at similar speeds. These reductions in adhesion elevate the risk of loss of control, especially at higher speeds. The findings suggest that adaptive suspension systems, capable of adjusting damping and stiffness based on the bump geometry and vehicle speed, would enhance ride quality and stability. Additionally, smoother bump designs, such as sinusoidal profiles, are recommended to reduce the impact on vehicle dynamics, particularly in urban environments. These insights contribute to improving both vehicle design and road safety, ensuring safer and more comfortable driving experiences.
Effect of Pouring Temperature Variation on Cooling Rate, Hardness and Microstructure of Al-Zn in Aircraft Structures Pambekti, Arif; Prakoso, Agung; Dinaryanto, Okto; Rahmandhika, Andinusa; Yaqin, Rizqi Ilmal
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 1 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i1.23945

Abstract

Al-Zn alloys are widely utilized in industries such as automotive, aircraft manufacturing, and advanced military equipment due to their exceptional strength-to-weight ratio. Among various fabrication methods, metal casting is a commonly used technique for producing structural components from these alloys. However, a significant challenge with metal casting is the reduction in mechanical properties compared to the base material before melting. This reduction highlights the need for research to identify the optimal casting conditions, particularly the casting temperature, which plays a crucial role in maintaining and potentially enhancing the material's mechanical properties. Aluminum alloy 7075, known for its high strength, was selected for investigation. According to the Al-Zn phase diagram, the melting point of aluminum alloy 7075, based on the weight percentage specified by the Standard Aluminum Association, is approximately 660°C. Experiments were conducted by varying the pouring temperature during casting in 30°C increments above this melting point. Specifically, the alloy was melted and cast at three different temperatures: 690°C, 720°C, and 750°C. The mold temperature was consistently maintained at 220°C to isolate the effects of the pouring temperature. Results indicate that increasing the casting temperature significantly affects the alloy's microstructure and mechanical properties. As the casting temperature increases, the cooling rate decreases, leading to a finer grain structure. This finer grain size directly contributes to an increase in hardness, suggesting that higher casting temperatures can enhance the mechanical properties of Al-Zn alloys. These findings emphasize the importance of precise control over casting temperatures to optimize the performance characteristics of aluminum alloy 7075 in high-strength applications.
Impact of Extended Intervals on Diesel Engine Performance with 15W-40 DH1 Lubricant Oil Suprihatiningsih, Wiwit; Priyanto, Arief; Nurato, Nurato; Chairat, Arief Suardi Nur; Prumanto, Denny
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 2 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i2.25014

Abstract

Engine lubricant oil is crucial for minimizing friction between moving components within an engine, directly influencing the engine's reliability and lifespan. Determining the appropriate oil replacement intervals is essential, as extending these intervals necessitates more rigorous monitoring of both oil quality and engine condition. This study investigated the performance of SAKAI 15W-40 DH1 engine oil in the SAKAI Vibrating Roller SV526 over varying operational periods: 125 hours, 250 hours, 375 hours, and 500 hours. The research involved analyzing oil samples for viscosity, metal additives, total base number (TBN), and contaminants using Fourier Transform Infrared Spectroscopy (FTIR). Additionally, key engine performance indicators, including fuel consumption, valve clearance, and compression pressure, were measured. The findings revealed a gradual decrease in oil viscosity from 13.48 cSt to 11.56 cSt, approaching the minimum acceptable threshold of 11.45 cSt. Concurrently, the Fe content in the oil increased to 11 ppm, indicating wear, while the valve clearance in cylinder number three expanded to 0.48 mm, and compression pressure dropped from 31 kg/cm² to 28 kg/cm². Despite these changes, the oil remained within the standard operational limits, and the engine continued to perform adequately. However, based on the observed trends, extending the oil replacement interval to 500 hours cannot be conclusively recommended, as the oil's condition and engine performance may begin to decline beyond this point.
Comparative Analysis of Cooling Load Calculations: CLTD Method vs. Carrier HAP 5.01 Software for Hotel HVAC Design Prawibowo, Madarif; Komarudin, Komarudin
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 1 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i1.23781

Abstract

This study examines the cooling load requirements of a hotel building by comparing two methodologies: the traditional Cooling Load Temperature Difference (CLTD) method and the Carrier Hourly Analysis Program (HAP) 5.01 software. The primary objective is to validate the accuracy and reliability of these methods in calculating cooling loads across different room types, from standard rooms to larger, more complex suites. The results show that the CLTD method consistently yields higher cooling load estimates, with discrepancies ranging from 3% to 14% compared to HAP 5.01 calculations. These differences are most significant in larger rooms, such as suites and owner’s suites, which have more extensive glass areas, higher occupancy, and more heat-generating equipment. The findings indicate that while the CLTD method is valuable for quick, preliminary estimates, the HAP 5.01 software provides a more precise and comprehensive analysis, taking into account hourly variations, equipment schedules, and other factors that impact cooling loads. This research highlights the need for careful selection of the appropriate calculation method to ensure the efficient design of HVAC systems, maximizing energy efficiency, and maintaining occupant comfort. The study concludes that for projects requiring high accuracy, particularly in complex or large spaces, dynamic simulation tools like HAP 5.01 are preferable. Detailed cooling load results and comparisons are provided in the supplementary documentation, offering further insights into the analysis and its implications for HVAC design.
Performance Evaluation of a Condenser at a Combined Cycle Power Plant Using the LMTD Method Swardhamana, Putut Jaya; Ruhyat, Nanang; Novianto, Sentot
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 2 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i2.27450

Abstract

This study evaluates the performance of the condenser at the Cilegon Combined Cycle Power Plant (CCPP) using the Logarithmic Mean Temperature Difference (LMTD) method to measure the heat transfer rate. Routine maintenance carried out on the condenser in the form of cleaning the condenser water box and condenser tube from garbage and crust on the condenser tube wall. Currently, condenser maintenance follows a routine schedule that is tied to steam turbine maintenance, without taking actual condenser performance into account. This can lead to inefficiencies and unnecessary downtime. The goal of this research is to assess the heat transfer rate of the condenser before and after maintenance to judge its effectiveness. Data on temperature changes were gathered in June 2023, before maintenance, and again in July 2023, after an overhaul. The analysis shows that the heat transfer rate increased from 51,362,294.48 kcal/h to 127,246,219.7 kcal/h, while the LMTD value rose from 0.76°C to 1.86°C. Based on these results, the study suggests a new approach to maintenance that focuses on performance. Specifically, maintenance should be done when the heat transfer rate drops below 110,000,000 kcal/h. This approach will help ensure the condenser works at its best, improve the plant's overall efficiency, and prevent the need for unnecessary maintenance. By aligning maintenance with performance data, the plant can boost output while lowering costs and downtime.
Enhancing Conveyor Belt Performance: Evaluating the Impact of In-creased Capacity Using Belt Analyst Software Golwa, Gian Villany; Murdiyati, Sari; Satria, Muhammad Kevin
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 1 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i1.19449

Abstract

This study investigates the effects of increasing conveyor belt capacity from 148.5 tons per hour (t/h) to 180 t/h on the overall system performance, employing both manual measurements and simulations using Belt Analyst software. The research aims to evaluate critical parameters such as effective pulling force, motor power requirements, structural load, and belt deflection, which are essential for determining the feasibility and impact of such an upgrade. The analysis reveals that with the capacity increase, the effective pulling force required rises to 14,072 N, while the motor power usage escalates to 15 kW. Concurrently, the structural load experiences a significant increase from 46.144 kg/m to 56.238 kg/m, and belt deflection intensifies from 22 mm to 27 mm. These findings suggest that increasing the conveyor belt capacity to 180 t/h, may lead to increased stress on the structure and belt, which could potentially affect the lifespan and performance of the conveyor system. Furthermore, while the conveyor system's performance enhances at the higher capacity, it also places additional stress on the system's components. The study further examines the implications of these changes, emphasizing the potential risks to the conveyor belt’s structural integrity and the possible reduction in its lifespan due to the increased mechanical stress. It is highlighted that careful consideration and precise engineering adjustments are necessary when planning capacity enhancements to avoid adverse effects on the system's longevity and reliability.
Design and Analysis of a Vertical Axis Ocean Current Turbine Tunnel Using SolidWorks Computational Fluid Dynamics Gunawan, Hardi; Ruhyat, Nanang; Novianto, Sentot
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 1 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i1.27652

Abstract

The development of renewable energy in the marine power generation sector presents a promising approach to producing electrical energy in a sustainable and environmentally friendly manner. Indonesia, with its vast oceanic territory, holds significant potential for harnessing marine energy. However, the relatively slow speed of ocean currents in the region, typically ranging from 0.1 m/s to 1.5 m/s, poses a challenge to the efficiency of marine power generation. To overcome this limitation, this research focuses on the design and analysis of a vertical-axis ocean current turbine tunnel aimed at increasing the speed of ocean currents, thereby enhancing the overall efficiency of energy production. The study combines a thorough literature review with experimental research methods, utilizing SolidWorks Computational Fluid Dynamics (CFD) software to simulate the tunnel's impact on ocean current velocity. The simulations reveal that the tunnel construction significantly boosts current speeds, increasing them from 1.0 m/s to 1.7 m/s, and from 1.5 m/s to 2.6 m/s. This increase in velocity directly translates to higher kinetic energy available for conversion into electrical power by the turbine. Moreover, the study shows that the tunnel construction contributes to a more uniform flow of ocean currents, as evidenced by the Reynolds numbers obtained—100.250 at a current speed of 1.0 m/s and 150.375 at 1.5 m/s. These values, being below 2000, indicate laminar flow conditions within the tunnel, which are beneficial for optimizing turbine performance by reducing turbulence and ensuring a stable energy output. The findings underscore the effectiveness of the tunnel design in improving the efficiency of vertical-axis ocean current turbines, making it a viable solution for enhancing renewable energy production in regions with low ocean current speeds.
Optimized Frame Design for Head Loss Testing Equipment Through Material Strength Analysis Wermasaubun, Hendrikus; Fitri, Muhamad; Hamid, Abdul; Romahadi, Dedik
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 1 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i1.18915

Abstract

This article presents the design and analysis of a frame for head loss testing equipment, crucial for evaluating flow losses in pipe installations. The objective was to develop a robust yet lightweight frame that could withstand the operational loads imposed by the testing equipment. The frame, which supports essential components such as pipes, venturi meters, elbows, and reducers, was constructed using ASTM A500 hollow sections with dimensions of 20 x 20 x 1.6 mm and 35 x 35 x 1.6 mm. These dimensions were selected for their balance between strength and weight, validated through strength analysis and SolidWorks simulations. Conducted at Universitas Mercu Buana, the project involved the design, manufacturing, and testing of the frame to determine its load-bearing capacity. The results from the SolidWorks simulations confirmed the frame's structural integrity, which was further validated by its successful application in a practical setup. This study demonstrates the effectiveness of a systematic design approach, integrating material selection, load analysis, and simulation to achieve an optimal solution. The findings contribute valuable insights into the use of ASTM A500 hollow sections in structural applications, particularly where both strength and weight are critical. This work sets a precedent for future designs in mechanical engineering, offering a reliable framework for developing durable and efficient testing equipment.
Heat Mapping and Plastic Strain Radius Modeling of Dual-Tool Friction Stir Welds 6061 Aluminum Alloy Plate Using FEM Youlia, Rikko Putra; Utami, Diah; Romahadi, Dedik; Yishuang, Tang
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 2 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i2.28235

Abstract

This study investigates the effects of Dual-Tool Friction Stir Welding (DT-FSW) parameters on the weld quality of 8 mm thick 6061 aluminum alloy plates, specifically focusing on the elimination or minimization of the "pass-overlap zone" that’s a gap typically observed at the mid-section of the weld cross-section resembling characteristics of the Heat-Affected Zone (HAZ). To address ongoing debates regarding the optimal joint performance concerning this overlap, symmetric increases in the dimensions of both FSW tools were implemented to analyze resultant temperature fields and plastic strain adaptations at the weld interfaces. Simulation visualizations were conducted with tool density variations at intervals of 0.2 mm and 0.4 mm. Results indicate that increasing tool density, thereby reducing the distance between tool surfaces, leads to a decrease in peak temperatures generated during welding. This reduction in temperature correlates with a more uniform distribution of plastic strain rates across all layers of the material—upper, middle, and lower—with the leading edge exhibiting the most significant improvement in strain uniformity. Conversely, during the stabilization phase, a decrease in tool density (S) results in a reduction of the maximum equivalent plastic strain rate. These findings suggest that careful adjustment of tool density in DT-FSW processes can enhance weld quality by promoting more uniform mechanical and thermal properties across the joint.
Condensate Water Processing of Split-Unit Air Conditioning System on Commercial Building Nasution, Henry; Aubaidellah, Nurul Hanim
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 2 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i2.23744

Abstract

This research investigates the feasibility and potential for water recovery from condensate produced by a split-unit air conditioning (AC) system in a commercial building, focusing on Scholar’s Inn UTM (SIUTM) in Johor, Malaysia. The study involves the collection and measurement of condensate water from 243 AC units under various operational conditions. The results indicate that the building can produce up to 4,781 liters of condensate per day, amounting to an annual total of approximately 1,721,160 liters. This significant volume highlights the potential for utilizing condensate as an alternative water source, especially in regions with similar hot and humid climates. Water quality analysis was conducted to evaluate the suitability of the condensate for various applications. The condensate water exhibited a pH of 7.17, Total Dissolved Solids (TDS) of 1.0 mg/L, and a copper (Cu) concentration of 1.1 mg/L. While these parameters indicate that the water is within acceptable ranges for non-potable uses, such as irrigation or cooling tower makeup water, the copper concentration slightly exceeds the standard for potable water, necessitating treatment such as reverse osmosis before consumption. The study’s findings underscore the environmental and economic benefits of condensate recovery, offering a sustainable solution to water scarcity issues in commercial buildings. By integrating condensate recovery systems, facilities can reduce their reliance on traditional water sources, contributing to broader water conservation efforts. Future research should explore the long-term viability and scalability of such systems in various building types and climates.

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