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Jurnal Energi Dan Manufaktur
Published by Universitas Udayana
ISSN : 23025255     EISSN : 25415328     DOI : -
"Jurnal Energi dan Manufaktur" is a journal published by Department of Mechanical Engineering, University of Udayana, Bali since 2006. During 2006-2011 the journal's name was "Jurnal Ilmiah Teknik Mesin CAKRAM" (Scientific journal in mechanical engineering, CAKRAM). "Jurnal Energi dan Manufaktur" is released biannually on April and October, respectively. We invite authors to submit papers from experimental research, review work, analytical-theoretical study, applied study, and simulation, in related to mechanical engineering (energy, material, manufacturing, design) to be published through "Jurnal Energi dan Manufaktur".
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Articles 387 Documents
Appraisal of Technical and Economic Potential Micro Hydro Power in Bali Made Suarda
Jurnal Energi Dan Manufaktur Vol 3, No.2 Oktober 2009
Publisher : Department of Mechanical Engineering, University of Udayana

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Energy consumption particularly on electrical energy is continuously rising as a result of economical rising and community development. Therefore it needs to be responded about this condition by developing renewable energy utilization which is available. Renewable energy resources are possibly developed in Bali such as solar energy, wind energy, hydropower, sea energy, and biomass. However, one of renewable energy resources that is mostly possible to be developed in Bali is hydropower in micro scale wich is named microhydro. The microhydro works by using water flow which has debit and head. However, it needs an analysis both on technical and financial analysis. Technical analysis is carried out by checking debit and head of the water flow, and then calculates power would be generated, as well as the microhydro equipments such as a suitable choosen of turbine, generator, and control system. In other hand, financial analisis is carried out by estimating cost for construction the microhydro system, then by using Net Present Value (NPV) analysis to check that the system is profitable to be constructed. The result noted that Bali has some potential microhydros or pycohydros that are profitable to be developed both on rivers and irrigations system. Financial analyses show that microhydro systems are profitable to be constructed (NPV is positive) as long as their heads are at least 10 meters, in other side, debit are more affected their generated powers. However, in their implementations, there are some barriers in utilize those water flow resources as microhydro systems, such as those sites were used for other objects for instant as tourism destinations, or for cultures conservation, and the communities have not knew the advantages of microhydro yet therefore it needs socialization to the communities.
Peningkatan performansi produksi dengan pendekatan lean six sigma H. Harisupriyanto
Jurnal Energi Dan Manufaktur Vol 10 No 2 (2017): Oktober 2017
Publisher : Department of Mechanical Engineering, University of Udayana

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Abstrak Persaingan pasar tidak sekedar menjual produk akan tetapi membutuhkan kualitas produk yang semakin baik. Kondisi tersebut semakin penting bila dihubungkan dengan permintaan produk yang semakin tinggi. Untuk itu diperlukan pengolahan sumber daya yang semakin efisiensi dan effektif. Sering terjadi proses produksi berhenti dan ditaksir kerugian finansial yang tinggi. Terdapat aktifitas yang bersifat non value added. Aktifitas tersebut menyebabkan timbulnyalosses. Diperlukan cara untuk menelusuri penyebab terjadinya waste atau losses pada aktivitas produksi dengan pendekatan lean six sigma. Tools yang dipakai untuk mengidentifikasi permasalahan adalah E-DOWNTIME waste, RCA (root cause Analisys) dan FMEA (Failure modes and effect analysis). Diperoleh hasil bahwavalue added activity sebesar 22%, necessary but non value added activity yaitu 44% dan nonvalue added activity sebesar 34%. Diperoleh tiga waste kritis yaitu waiting, defect dan excess processing waste. Nilai sigma awal pada defect waste yaitu sebesar 2.70;nilai sigma ini merupakan permasalahan. Rekomendasi perbaikan adalah pembuatan dan pengawasan SOP dan pengadaan pelatihan guna meningkatkan kemampuan dan keterampilan tenaga kerja. Terjadi kenaikan nilai sigma sampai 3.10 dan terjadi pengurangan biaya sampai 25%. Kata Kunci: Losses, activity, RCA, Lean, six-sigma Abstract The market competition is not just selling a product but needs a better product quality. That condition increasingly important when associated with higher product demand. It required the processing resources more efficient and effective.The production process often stops and estimated financial loss is high. There were indications of activities nonvalue added. These activities cause losses. Need a way to explore the causes of waste or losses in production activities with lean six- sigma approach.Tools used to identify the problem are E-DOWNTIME waste, RCA (root cause Analisys) and FMEA (Failure modes and effects analysis).The result was that the value added activity by 22%, Necessary but non-value added activity is 44% and the nonvalue added activity by 34%. There are three critical waste that is waiting, defects and excess waste processing. Sigma value early on waste defect that is equal to 2.70; this sigma value is a problem.Recommendations repairs are create and supervision of the SOP and give a training to improve the capabilities and skills of the workforce. An increasing rate of sigma until 3:10 and a reduction in costs up to 25% Keywords: Losses, activity, RCA, Lean, six-sigma
Analysis of Rewetting Time and Temperature Distributions During Cooling Process in Vertical Rectangular Narrow IGN. Bagus Catrawedarma; Indarto Indarto; Mulya Juarsa
Jurnal Energi Dan Manufaktur Vol 6 No 2 (2013): Oktober 2013
Publisher : Department of Mechanical Engineering, University of Udayana

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AbstractCooling process to analyze effect of gap size to rewetting time and temperature distributionswere studied from transient temperature of surface plate. It as result of experiment using twovertical plate with the initial temperature about 600°C. Debit and temperature of cooling waterare 0,09 L/s and saturated temperature. The gap sizes were changed from 1 mm, 2 mm, and 3mm. As the results showed that the smaller the gap size, the longer the rewetting time. Patternof temperature distribution is similar at initial condition for all of gap sizes and the smaller thegap sizes, the longer the time of decreasing temperature.Keywords: Cooling process, rewetting time, temperature distribution.AbstrakProses pendinginan untuk menganalisa pengaruh ukuran celah terhadap waktu pembasahandan distribusi temperatur diamati dari transient temperatur permukaan plat. Penelitiandilakukan menggunakan dua plat vertikal dengan temperatur awal 6000C. Debit dan temperaturair pendingin adalah 0,09 L/s dan temperatur jenuh. Ukuran celah divariasikan dari 1 mm, 2mm dan 3 mm. Hasil penelitian menunjukkan bahwa semakin kecil ukuran celah semakinpanjang waktu rewetting. Pola distribusi temperaursama pada kondisi awal untuk semuaukuran celah, semakin kecil ukuran celah semakin panjang waktu untuk penurunantemperatur.Kata kunci: Proses pendinginan, rewetting time, distribusi temperatur
Pengaruh posisi pengelasan dan gerakan elektroda terhadap kekerasan hasil las baja JIS SSC 41 I Gusti Ngurah Nitya Santhiarsa; I Nyoman Budiarsa
Jurnal Energi Dan Manufaktur Vol 3, No.2 Desember 2008
Publisher : Department of Mechanical Engineering, University of Udayana

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At Welding process, position of welding and movement of electrode have influence for the mechanic properties of product. Research into this study influence position of welding and movement of electrode in welding process for the change of hardness properties of Steel material SSC 41.The Method used that is factorial Experiment factorial method, where there are two factor that is position of welding and electrode movement. On welding position there three position that is position flat, vertical and over head. At movement of electrode there three movement that is movement of circle pattern, pattern of Zig-zag,and pattern C. Pursuant to research result, position of welding and movement of electrode used have of level significance influence into hardness value, highest mean Value of hardness Vickers is 513,891 Kg/mm2 there are at welding position variable to the head and C pattern electrode movement, while lower mean value hardness of Vickers is 441,348 Kg/mm2 at welding position variable level off and at zigzag pattern electrode movement.
Kaji Eksperimental Penurunan Tekanan Air dalam Filter Pasir Aktif Toto Supriyono; Herry Sonawan; Rizal A. Rizal A.
Jurnal Energi Dan Manufaktur Vol 8 No 1 (2015): April 2015
Publisher : Department of Mechanical Engineering, University of Udayana

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Filter air menyaring kotoran yang dikandung dalam air dengan cara melewatkannya melaluiberbagai rintangan fisik yang halus, melalui proses kimia atau proses biologi. Metoda filtrasidapat dilakukan dengan menggunakan saringan, absorbsi atau pertukaran ion. Filter dapatmenyaring partikel yang dikandung dalam air hingga ukuran lubang saringan yang dapatdilalui oleh air tersebut. Jenis media filter air hingga yang kini masih banyak digunakan diberbagai industri dan rumah tangga adalah dengan media filter pasir, zeolit, dan karbon aktifkarena konstruksinya sangat sederhana sehingga pembuatannya relatif mudah dan murahserta dapat menghasilkan kualitas air yang memadai untuk keperluan industri dan rumahtangga. Pasir aktif merupakan salah satu media yang digunakan Untuk memenuhi kebutuhanmedia filter. Fungsi Pasir aktif adalah untuk menyaring partikel besar/kecil dalam air sekaligusmenjernihkan air. Pasir aktif ini berwarna hitam dan banyak dipergunakan sebagai penggantipasir silika untuk penyaringan tahap awal. Pengamatan besar penurunan tekanan air dalamfilter dengan media pasir aktif telah dilakukan secara eksperimen. Dengan diketahuinyainformasi mengenai besar penurunan tekanan air ini, maka besar penurunan tekanan dalamsistem pipa bisa diperoleh lebih teliti sehingga pemilihan spesifikasi pompa yang diperlukanmenjadi lebih akurat. Sebelum dilakukan eksperimen, karakteristik penurunan tekanan airdalam filter pasir, dipelajari terdahulu menggunakan metode analisis dimensional denganTeorema PI Buckingham. Penurunan tekanan (????P), diameter tabung filter (D), tinggi pasirdalam filter (H), debit aliran air (Q), kerapatan air (????????) dan kerapatan pasir (????p) merupakanvariabel – variabel yang dimasukkan dalam analisis dimensional. Dari analisis dimensionaldiperoleh bahwa tekanan air dalam filter bergantung pada beberapa variabel seperti debit air,rasio diameter tabung dan tinggi pasir filter (D/H). Eksperimen di laboratorium telah dilakukanuntuk mengetahui hubungan antara variabel-variabel tersebut secara teliti serta mengetahuiformulasi penurunan tekanan air dalam filter pasir aktif. Pengamatan telah dilakukan denganmemvariasikan laju aliran air pada beberapa rasio diameter dan tinggi tabung. Kemudianhasilnya juga dibandingkan dengan catridge filter dengan media pasir aktif yang dijualdipasar. Akhirnya, formulasi penurunan tekanan air (????P) diperoleh sebagai berikut:?P = K . . Q2Kata kunci: Filter air, pasir aktif, penurunan tekananThe water filter is used to filter out impurities contained by passing it through a variety ofsubtle physical obstacles, through chemical processes or biological processes. Filtrationmethod can be done by using a sieve, absorption or ion exchange. The filter can filterparticles contained in the water according to the size of the strainer holes that can be passedby the water. Type of water filter media which is still widely used in various industries andhouseholds is the sand filter media, zeolites, and activated carbon because its construction isvery simple so it is relatively easy and inexpensive manufacturing, can produce sufficientwater quality for industrial and household purposes. Active sand is one of the media used tomeet the needs of the filter media. The function of active sand is to filter out large/smallparticles in the water of water purification. Active sand is black and commonly used as areplacement for silica sand for the initial screening stage. Observations of water pressure dropin the filter with active sand media has done experimentally. By knowing the information aboutthe water pressure drop value, then the value of the pressure drop in the pipe system can beobtained more accurately so that the selection of pumps required specifications become moreaccurate. Before the experiment, the characteristics of the water pressure drop in the filtersand, earlier studied using dimensional analysis with Buckingham PI theorem. Pressure drop(?P), the diameter of the tube filter (D), tall sand in the filter (H), the water flow rate (Q), thedensity of water (??) and density of sand (?p) are the variables included in the dimensionalanalysis. From dimensional analysis shows that the water pressure in the filter depends on several variables such as the flow of water, the ratio of the tube diameter and high sand filter(D / H). Experiments in the laboratory have been conducted to determine the relationshipbetween these variables carefully and know the water pressure drop in the formulation ofactive sand filters. Observations have been made by varying the flow rate of water on somehigh ratio of diameter and tube. Then the results are also compared with cartridge filter withactive sand media sold in the market. Finally, formulations of water pressure drop (?P) isobtained as follows?P = K . . Q2Keywords: Filter the water, the sand is active, the pressure drop
Analisa Kekuatan Sambungan Pipa Baja Karbon dan Besi Cor Berbasis Teknologi Las Gesek (Friction Welding) Nur Husodo; Budi Luwar S; Hagi Astono P.; Sri Bangun S.; Rachmad Hidayat
Jurnal Energi Dan Manufaktur Vol 9 No 1 (2016): April 2016
Publisher : Department of Mechanical Engineering, University of Udayana

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Abstrak:Adanya kesulitan yang akan terjadi manakala dilakukan proses penyambungan dua buah logam yang berbedakomposisi. Namun ada alternative metode proses penyambungan logam baja yang berbeda komposisi dengan metodelas gesek. Selain itu metode las gesek ini mempunyai banyak keunggulan antara lain waktu proses cepat, tidak perlulogam pengisi, panas yang terjadi tidak sampai logam mencair, panas yang terjadi tidak terlalu tinggi juga mudahditerapkan karena dapat memanfaatkan mesin perkakas. Oleh karena itu perlu dilakukan proses penyambungan denganmetode las gesek untuk alternative proses pembuatan produk stang sepeda motor. Penelitian dilakukan denganmemvariasi tekanan tempa sebesar 375, 437,5 dan 500 kgf/cm2 , tekanan gesek 62,5 kgf/cm2 dan durasi waktu gesek120 detik. Sampel uji yang dihasilkan dilakukan pengujian struktur mikro dengan metallografi sedangkan sifat mekanikdilakukan dengan pengujian kekerasan dan kekuatan tarik. Analisa dilakukan untuk mengetahui peluang las gesekdipakai sebagai alternative proses produksi produk stang sepeda motor. Dapat ditarik kesimpulan bahwa metode lasgesek dapat digunakan menyambung dua buah logam baja yang berbeda kompisi yaitu pipa baja karbon rendah denganbesi cor. Kekuatan las akan meningkat ketika tekanan tempa juga meningkat. Kekuatan sambungan tertinggi sebesar546,66 N/mm2.Kata kunci: Las gesek, pipa baja karbon rendah, besi cor, tekanan tempa, tekanan gesekAbstract:The difficulties that will occur when the process of joining two pieces made of different metal compositions. However,there are alternative methods of process connection of different steel metal composition with friction welding method.Besides this friction welding method has many advantages such as faster processing time, do not need filler metal, theheat does not occur until the metal melts, heat is happening is not too high is also easy to implement because it can takeadvantage of machine tools. Therefore, it is necessary to the process of switching to an alternative method for frictionwelding manufacturing process motorcycle handlebar. The study was conducted with three variations of pressurewrought by 375, 437.5 and 500 kgf / cm 2, while the frictional pressure of 62.5 kgf / cm 2 and the length of time string 120seconds. The resulting test samples tested microstructure with metallografi done while the mechanical propertieshardness testing and tensile strength. The analysis were performed to determine the chances of friction welding is usedas an alternative production process motorcycle handlebar. It can be deduced that the friction welding method can beused to connect two pieces of metal of different steel compositions, namely low carbon steel pipe with cast iron. Weldstrength will increase when the pressure forging also increased. The highest weld strength was 546.66 N / mm2.Keywords: Friction weldingl, low carbon steel pipe, cast iron, forging pressure, friction pressure
Studi Eksperimental Pengaruh Variasi Bahan Kering Terhadap Produksi dan Nilai Kalor Biogas Kotoran Sapi I Putu Awing Wiratmana; I Gusti Ketut Sukadana; I Gusti Ngurah Putu Tenaya
Jurnal Energi Dan Manufaktur Vol 5 No 1 (2012): Oktober 2012
Publisher : Department of Mechanical Engineering, University of Udayana

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Biogas produced from the fermentation of organic matter by anaerobic bacteria. The calorific valuecontained in biogas depends on the concentration of CH4. Tthe production of CH4 in biogas is affected by CNratio on dry matter which is between 25:1 - 30:1. Cow manure has a C-N ratio of 18:1, so it should beadded to other materials, namely rice husk which has a C-N ratio of 65:1. The purpose of this study is toinvestigate the effect of the addition of rice husk to the production and calorific value of manure biogas.Thetest was performed with a batch system with the addition of15%, 18%, 21% and 24% of the total rice husk100% by weight of dry ingredients used. Observed data was a water manometer height change (?h), themass of biogas and gas composition on biogas.The results shows that the addition of 21% rice husk 100%had the highest production of 0.0597 kg and the highest calorific value is 55,017 kJ and 75.034 kJ byeksperimental and theoretical with CH4 compositon was found 80%.
Perancangan rasio gigi dan jumlah tingkat kecepatan gigi transmisi untuk mendapatkan kinerja traksi kendaraan yang optimum IGN Priambadi; I Ketut Adi Atmika; IGK Sukadana
Jurnal Energi Dan Manufaktur Vol 1, No.2 Desember 2006
Publisher : Department of Mechanical Engineering, University of Udayana

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Performa otomotif adalah salah satu aspek penting dalam menentukan daya saing suatu produk otomotif. Salah satu performa yang penting adalah kemampuan kendaraan untuk melakukan percepatan, melawan hambatan angin, melawan hambatan rolling, melawan gaya tanjakan dan kemungkinan untuk menarik suatu beban. Gaya yang timbul pada roda penggerak untuk melawan hambatan tersebut disebut dengan gaya dorong atau gaya traksi. Besar kecilnya traksi untuk setiap tingkat gigi serta kecepatan kendaraan yang mampu dicapai dapat dikendalikan dengan mengatur ratio dan tingkat transmisi. Ratio transmisi berpengaruh terhadap besarnya torsi yang dapat ditransmisikan, sedangkan jumlah tingkat kecepatannya berpengaruh terhadap kehalusan (smoothness) proses transmisi dan transformasi daya pada sistem transmisi tersebut. Untuk mencari perbandingan gigi antara tingkat transmisi terendah dan tertinggi adalah dengan cara progresi geometri. Dasar dari penggunaan metode ini adalah untuk mendapatkan ratio dan jumlah tingkat kecepatan gigi transmisi pada daerah kecepatan operasi mesin yang sama sehingga fuel economy pada setiap gigi akan sama. Modifikasi ratio gigi menghasilkan kurva traksi dimana jarak kurva gigi yang berdekatan semakin dekat. Hal ini menunjukkan kehilangan daya waktu pemindahan gigi transmisi semakin kecil, atau dengan kata lain kinerja traksinya semakin baik. Perancangan ratio dengan pemasangan 6 tingkat kecepatan,menghasilkan kurva traksi dengan jarak antara kurva traksi sengat dekat, berarti kinerja traksinya paling baik.
Kapal layar phinisi, PERT, proses produksi, waktu pesimistik, optimistik Dirgahayu Lantara
Jurnal Energi Dan Manufaktur Vol 7 No 1 (2014): April 2014
Publisher : Department of Mechanical Engineering, University of Udayana

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Tujuan penelitian ini adalah untuk mendapatkan gambaran cara kerja para pengrajin di sentrapembuatan kapal layar phinisi, kemudian mengembangkan dengan model PERT, agardidapatkan urutan aktivitas ( kegiatan ) yang memungkinkan dikerjakan lebih awal sebelumkegiatan berikutnya, serta melakukan pengukuran waktu dari dari 176 aktivitas sehingga dapatmemproduksi satu unit kapal layar phinisi. Untuk mencapai tujuan tersebut maka semuaaktivitas yang akan dilakukan ( 176 ) pengukuran dengan mengunakan stopwatch dalampekerjaan yang sama namun tenaga kerja yang berbeda ( perusahaan ), dari pengukurandidapatkan waktu Pesimistik, Optimistik dan Most Likely, kemudian menhitung, expectedduration time, the earlist time of occurance, the latest time occurance, Slack. Dari perhitungandiatas maka didapatkan daerah jalur kritis yakni pada aktivitas,171,172,173,174,175,176. Untukmembuktikan bahwa metoda ini cocok untuk diterapkan dalam pembuatan kapal layar phinisi inimaka dilakukan perhitungan standar deviasi, dengan 99.96 %, dapat menyelesaikan perunitkapal layar phinisi dengan 303 hari.Kata kunci: Kapal layar phinisi, PERT, proses produksi, waktu pesimistik, optimistikThe purpose of this research is to get an idea how to work the craftsmen in the center ofshipbuilding phinisi screen, then developed with PERT models, in order to obtain the sequenceof activities (events) that enables done early before the next event, as well as the measurementof time of from 176 activity so as to produce one unit phinisi sailing ship. To achieve that goalthen all activities to be performed (176) by using a stopwatch measurement in the same job buta different labor (the company), from measurements obtained when Pessimistic, Optimistic andMost Likely, then calculating, expected duration time, the earlist time of occurance, the latesttime occurance, Slack. From the above calculation, obtained the critical path in the area ofactivity, 171,172,173,174,175,176. To prove that this method is suitable for application inshipbuilding phinisi screen is the standard deviation calculation, with 99.96%, can be completedper unit ships with 303 days phinisi screen.Keywords: Ship of phinisi screen, PERT, production process, pessimistic time, optimistic
KARAKTERISTIK INDEKS NYALA API KOMPOSIT SANDWICH BERPENGUAT SERAT SISAL DAN SERAT PISANG DENGAN FILLER FLYASH DAN ABU SEKAM PADI DAN KERTAS BEKAS SEBAGAI CORE Nasmi Herlina Sari
Jurnal Energi Dan Manufaktur Vol 4, No.2 Oktober 2010
Publisher : Department of Mechanical Engineering, University of Udayana

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Telah banyak dilakukan usaha untuk mencegah terjadinya kebakaran, salah satunya dengan mengganti kayu sebagai komponen utama dari bangunan perumahan dan gedung dengan material lain yang lebih tahan api. Indeks nyala api adalah gambaran yang menunjukkan sifat rambat api suatu material. Tujuan dari penelitian yaitu untuk mengetahui karakteristik indeks nyala api komposit sandwich berpenguat serat sisal dan serat pisang dengan filler flyash dan abu sekam dan honeycomb core dari kertas bekas. Pada penelitian ini pembuatan komposit dilakukan dengan cara hand lay up. Kulit dan inti dipadukan dengan merekatkan antara keduanya, dimana inti komposit berbentuk honeycomb dari kertas bekas. Sedangkan pada kulit komposit sandwich dibuat dari resin polyester dan serat sisal serta serat batang pisang. Kemudian flyash dan abu sekam sebagai filler disisipkan diantara resin polyester dengan fraksi volume 0% , 20% sedangkan serat dengan fraksi volume 10%. Karakteristik sifat nyala api dari komposit sandwich akan diketahui kemudian akan dibandingkan dengan karakteristik sifat nyala api produk kayu sengon yang sudah ada sehingga diketahui potensi komposit yang dikembangkan sebagai pengganti produk kayu. Hasil pengujian menunjukkan bahwa Indeks nyala api komposit sandwich yang paling baik diperoleh dari komposit dengan komposisi serat sisal, flyash dengan panjang sisi honeycomb core 7mm, dimana indeks nyala apinya 52,40. Indeks nyala api komposit sandwich yang paling jelek diperoleh dari komposit dengan komposisi serat pisang, tanpa filler dengan panjang sisi honeycomb core 9 mm, dimana indeks nyala apinya 97,85.

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