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Rancang Bangun Mesin Pengayak Pasir Untuk Meningkatkan Produktivitas Pengayakan Pasir Pada Pekerja Bangunan Angga Sateria; Eko Yudo; Zulfitriyanto Zulfitriyanto; Sugiyarto Sugiyarto; Rina Melati; Bimas E Saputra; Ikhya Naufal
Manutech : Jurnal Teknologi Manufaktur Vol. 11 No. 01 (2019): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (251.426 KB) | DOI: 10.33504/manutech.v11i01.90

Abstract

One of the materials used in the building process is sand particle. Sand with uniform size is generally obtained from manual sifting processes that require a lot of human power and long sieving time, so a sand sieving machine is needed to minimize the use of human power and sieving time. The design is focused on sifting sand manually into sieving using a machine. The design of the machine uses design software to create a picture of the arrangement and working drawings of the components of the sand sieving machine. Based on the results of the trials that have been carried out, the machine can sift 5 kg of sand for 1.02 minutes and for 10 kg of sand can be sifted for 1.30 minutes.
Optimasi Multirespon Purwarupa Electrical Discharge Machine (EDM) Menggunakan Metode Taguchi-Grey Relational Analysis Angga Sateria; Eko Yudo; Zulfitriyanto Zulfitriyanto
Manutech : Jurnal Teknologi Manufaktur Vol. 11 No. 01 (2019): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (277.996 KB) | DOI: 10.33504/manutech.v11i01.97

Abstract

EDM is one of the nonconventional machining processes when making workpieces with conventional machining processes is difficult. This process has been used effectively in machining hard, high-strength and high temperature materials such as high speed steel (HSS) materials. In this study, prototype of EDM machines was carried out with engine variables such as current (A), pulse on time (µs) and pulse off time (µs). The material used is high speed steel (HSS) material used in cutting tools such as turning tools and milling tools. Surface roughness and material removal rate are responses observed to determine the quality of material remaval. The quality characteristic of the surface roughness response is "smaller is better" and the quality characteristics of the material removal rate response is "larger is better. The purpose of this study is to determine the best process parameter level to achieve the required performance characteristics in the material removal process using prototype EDM machines using the gray relational analysis (GRA) method, three process parameters are selected such as current, pulse on time, and pulse off time. The taguchi 3 x 3 x 3 design is used as an experimental design.The best parameter level obtained is current 40 ampere, pulse on time 200 µs, pulse off time 20 µs.
Pengaruh Kecepatan Spindle dan Kedalaman Pemakanan Terhadap Kekasaran Permukaan Pemesinan Bubut CNC Baja St41 Marendi Nopiansyah; Zulfitriyanto Zulfitriyanto; Erwanto Erwanto
Jurnal Syntax Admiration Vol. 2 No. 7 (2021): Jurnal Syntax Admiration
Publisher : Ridwan Institute

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46799/jsa.v2i7.272

Abstract

Salah satu kualitas yang terbaik dari suatu komponen adalah permukaan yang halus. Proses kerja mesin yang ingin dicapai pada bubut CNC Mori Seiki SL-25 adalah nilai kekasaran permukaan yang minimum, perlu dilakukan penentuan penyetelan yang tepat dari parameter-parameter proses bubut CNC Mori Seiki SL-25 agar diperoleh kekasaran permukaan benda yang minimum. Parameter proses pemesinan yang divariasikan adalah kecepatanNspindle, kedalaman pemakanan, dan kecepatannpemakanan. Tujuan dari penelitian ini adalah untuk mengetahui apakah ada pengaruh kecepatan spindle dan kedalamanNpemakanan terhadap tingkat kekasaran permukaan hasil pemesinan bubut CNC pada baja ST41. Metode yang digunakan dalam penelitian ini adalah metodeneksperimen, dengan penyetelan parameter untuk mendapat kekasaran permukaan. Baja yang digunakan adalah ST 41, dan data penelitian dianalisis menggunakan anova pada softwarenstatistik. Kesimpulan dari hasilnpenelitian menunjukkan persen kontribusi dari variabel-variabel adalah kecepatan spindle sebesar 27,79%, kedalaman pemakanan sebesar 7,28% dan kecepatan pemakanan sebesar 7,28%. Dari hasil analisa, kombinasi variabel padanprosesnbubut St41 yang dapat menghasilkan nilai respon paling optimal adalah kecepatan spindle sebesar 1526 rpm,. kedalaman pemakanannsebesar 0,6  mm, dan kecepatannpemakanan 0,25 mm/rev.
PENGABDIAN KEPADA MASYARAKAT USAHA KERIPIK SINGKONG “CAHAYA BANGKA” RASA PEDAS MANIS (MIXER MACHINE) Yudi Oktriadi; Husman Husman; Zulfitriyanto Zulfitriyanto; Achmad Afriadi
Jurnal Pengabdian Masyarakat Polmanbabel Vol. 1 No. 02 (2021): DULANG : Jurnal Pengabdian Kepada Masyarakat
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (622.583 KB) | DOI: 10.33504/dulang.v1i02.184

Abstract

Cassava chips are one of the most popular snack products in various walks of life. The raw material for cassava chips is made from thinly sliced ??cassava. In the process of making cassava chips, there are many processes that are passed in the form of slicing cassava into thin, then fried, dried, Mixed together with flavoring and packaging. From a survey that has been conducted on partners, the process of mixing cassava chips that have been fried with spices is the main problem because the mixing process is still manual, that is, it uses human power and it takes time for the stirring process to take quite a bit of energy, which is for approximately 10 minutes to stir the spices with the number of chips stirred 2-3 kg and carried out by one person, this drains a lot of energy and time. From this problem, as the proponent of the Educational Institution will make a cassava chip spice mixer machine that can replace human labor, so that capacity and time can be increased. Partners will get appropriate technology in the form of a cassava chip spice mixer machine and training on the process of using the machine and maintaining the machine. In addition, Partners will always receive maintenance services if the machine provided is disturbed or damaged. To achieve this goal, the Partners and the Service team agreed to propose to increase the quality and production capacity. The development of the production process is carried out by providing cassava chips seasoning mixing machine technology with a total of 5 kg of cassava chips stirred in 10 minutes.
Pengaruh Parameter Proses Produk 3D Printing Terhadap Kekuatan Impak Menggunakan Filamen Pla Pro Ummi Khalsum; Zaldy Sirwansyah Suzen; Hasdiansah Hasdiansah; Zulfitriyanto Zulfitriyanto
JURNAL ILMIAH MOMENTUM Vol 18, No 2 (2022)
Publisher : Universitas Wahid Hasyim

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36499/jim.v18i2.7265

Abstract

Saat ini teknologi sudah semkin berkembang dengan sangat pesat terutama teknologi yang berbasis rapid prototyping yang satu diantaranya adalah 3D printing menjadi salah satu teknologi yang sedang maraknya dikembangkan diberbagai sektor industri. Teknologi ini dapat mencetak sebuah produk yang berbentuk 3 dimensi dengan tingkat struktur dan kekuatan bahan yang cukup kompleks. Penelitian ini dilakukan untuk mengetahui parameter proses yang berpengaruh terhadap nilai kekuatan impak suatu spesimen yang telah dicetak menggunakan filamen PLA PRO dan telah dilakukan proses uji impak yang nantinya dapat memberikan data nilai kekuatan terendah hingga tertinggi. Dengan metode eksperimen faktorial, penelitian ini melakukan pencetakan spesimen menggunakan mesin Ender 3-PRO dengan sudut pencetakan 90ᵒ atau posisi horizontal. Variasi parameter yang digunakan pada penelitian ini yaitu infill density 80%, travel speed 100mm/s, layer thickness 0.2mm, bed temperature 60ᵒC, printing speed 50mm/s, 3 level nozzle temperature, dan 16 tipe infill pattern berdasarkan software PrusaSlicer 2.3.1. Penelitian yang menghasilkan 48 kombinasi eksperimen ini memiliki nilai impak tertinggi 0,205 Joule/mm2 dengan infill pattern 3D honeycomb pada suhu 230ᵒC dan nilai impak terendah 0,003 Joule/mm2 dengan infill pattern stars pada suhu 210ᵒC. Sehingga berdasarkan hasil penelitian dapat disimpulkan bahwa pemilihan parameter proses sangat berpengaruh pada hasil pencetakan 3 dimensi. 
PEMBERDAYAAN TTG UNTUK MENINGKATKAN PRODUKSI AMPIANG PADA MITRA DI KOTA PANGKALPINANG somawardi; Zulfitriyanto Zulfitriyanto; Somawardi Somawardi; Embun Ventani
Jurnal Pengabdian Masyarakat Polmanbabel Vol. 3 No. 01 (2023): DULANG : Jurnal Pengabdian Kepada Masyarakat
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/dulang.v3i01.262

Abstract

The aim of the Community Service Program for the Ampiang manufacturing group partners in the Selindung Lama sub-district, Gabek District, Pangkalpinang City is to increase production capacity and quality and improve the partner's business management system. The survey results found problems in the fish grinding production process carried out by partners still using the manual method. As a result, partners' production capabilities are limited. In addition, from a business management perspective, partners are still not optimal. The average fish grinding ability of partners is 7-10 kg in 4 hours. From the results of the discussion, the production system was improved by holding a fish grinding machine and marketing management training. Making alternative concepts based on data from literature studies, interviews with partners. The alternative concept chosen as the machine design is assessed based on the results of discussions with partners which are seen in the aspects of frame dimensions, machine height, grinder dimensions, motor power used, machine plate size used. The manufacturing production process is carried out in the Mechanic workshop of the Bangka Belitung State Polytechnic of Manufacturing (Polman Babel). The trial results of the fish grinding machine obtained a very fast time of 10 kg/5 minutes. So that Ampiang's production, which was previously only 15 kg, increased to 45 kg. The business management training that was carried out included small/medium business bookkeeping training, and small industry business management training. As a result, the bookkeeping and marketing process is more focused and orders can be made online.
PENGARUH VARIASI LAPISAN (1-3) ANYAMAN SERAT TERHADAP KEKUATAN TARIK DAN IMPAK KOMPOSIT RESIN BERPENGUAT SERAT RESAM arbi syahrian; Juanda Juanda; Zulfitriyanto Zulfitriyanto
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 2 No. 01 (2022): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Resam (Dicranopteris linearis syn. Gleichenia linearis) can be used as an alternative raw material. This material is easy to obtain because it can be used in almost all corners of Indonesia, especially the Bangka Belitung area, is easy to process, and has a size of stem content and stem size. Has good mechanical properties, corrosion resistance, easy to obtain from nature and environmentally friendly raw materials. So it can be developed as a composite material. This study aims to determine the effect of variations in layers (1-3) of woven fibers on the tensile strength and impact of resin-reinforced composites. In this study, using variations in the number of different layers, namely 1 layer, 2 layer, and 3 layer. The material used is resam woven fiber resin. Tensile test specimens were made with reference to the ASTM D-638 standard and impact testing according to ISO-179. The research results show,. The highest tensile strength value is found in the 1-layer layer, which is 26.4 MPa and the highest impact strength is owned by the 3-layer composite, which is 0.09014 J/mm2. Based on the results of the comparison test, the number of fiber layers greatly affects the tensile and impact strength.
ANALISA KEKASARAN PERMUKAAN PROSES BOR BAJA SKD 11 PADA MESIN CNC Pajar Juliansah; Zulfitriyanto Zulfitriyanto
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 2 No. 01 (2022): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

The best quality of a component is a smooth surface. To achieve an optimum response, the variable setting of the process must be correct to be effective. SKD 11 steel includes the kind of tool steel that is frequently applied in the manufacturing industry as cutting tools, shear blades, stamping tools, punching, dies, and so on. Therefore, it is expected to have good surface roughness. This research will use a combination of variables to process spindle, feed rate, and cooling. The method used was experimental methods with tuning parameters. Based on research shows the most optimum gross response value was the 1600 RPM index, the rate of 120 mm per minute, and the cooling type of dramas. Variables that contribute significantly to the total variance of rudeness are the feed rate of 67.43 %.
IPTEK BAGI MASYARAKAT MESIN PENGIRIS BAKAL KEMPLANG DI DESA PENYAMUN Pristiansyah Pristiansyah; Falah Yudha Hanafi; Muhammad Haritsah Amrullah; Zulfitriyanto Zulfitriyanto; Hasdiansah Hasdiansah
Jurnal Pengabdian Masyarakat Polmanbabel Vol. 3 No. 02 (2023): DULANG : Jurnal Pengabdian Kepada Masyarakat
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/dulang.v3i02.304

Abstract

Kemplang is a typical Bangka Belitung food made from mackerel or machete fish, and can also be made from squid, shrimp and sago. Kemplang has a round shape with a savory and crunchy taste when bitten. Kemplang can be consumed directly and can also be combined with typical Bangka Belitung shrimp paste which will make the taste of kemplang more diverse. The method of implementation at the completion of this final project is outlined on the flow chart. Conceptualizing a method like this has the aim that the work to be done is more directed so that what is done runs smoothly. Engine design using the VDI 2222 method makes it easier for designers to make machine designs so that they get a kemplang slicer design that can slice kemplang. PKK in penyamun village have difficulty in the process of slicing kemplang because they still use human labor, non-uniform kemplang slices and the time required in the slicing process is long. The slicing machine will be kemplang which is driven by an electric motor can slice 5 kemplang butts with a length of 30 cm and a diameter of 50 cm, and is also able to produce kemplang sheets with a thickness of ± 2 mm with a capacity of 20 kg / hour.
Efek Curing Time Komposit Serat Karbon Pada Filler Hollow Glass Microsphere (HGM) 10 % Menggunakan Metode RSM Yuliyanto, Yuliyanto; Zulfitriyanto, Zulfitriyanto; Subarkah, Imam
Manutech : Jurnal Teknologi Manufaktur Vol. 16 No. 01 (2024): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v16i01.359

Abstract

Composite is a type of material or new material made from engineering, consisting of two or more materials, composed of fiber as reinforcement and matrix as adhesive or fiber binder. Carbon fiber is a synthetic fiber that has a very thin size of around 0.1 mm which is very strong and light. This research aims to determine the effect of curing time and other parameters on the flexural strength of carbon fiber composites with Hollow Glass Microsphere (HGM) Filler. Data analysis uses Response Surface Methodology (RSM). The highest average bending test results were found in test 1 with parameters of fiber percentage of 30%, fiber length of 100 mm and curing time of 6 hours of 212 MPa. The lowest average test was in the 20th test, with parameters of fiber percentage of 10%, fiber length of 100 mm and curing time of 6 hours of 72.5 MPa. An increase in the curing time value will result in a decrease in flexural strength. Because the longer the caring time takes, the harder and more brittle the carbon fiber becomes. Another effect is that the fibers experience shrinkage and become smaller so that they form voids or small holes between the fibers and the matrix. A higher percentage of fiber influences the resulting bending strength to be stronger. Because the forces that resist during the testing process are more numerous andlarge. The effect of fiber length on flexural strength does not have a significant effect.