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Journal : OPERATION EXCELLENCE: Journal of Applied Industrial Engineering

Risk analysis in bao bun production processes using FMEA and FTA methods: a case study Gusti, Nastiti Caket; Tosungku, La Ode Ahmad Safar; Gunawan, Suwardi
Operations Excellence: Journal of Applied Industrial Engineering Vol. 16, No. 1, (2024): OE March 2024
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/oe.2024.v16.i1.106

Abstract

Risks are present in every activity and could cause damage if not properly addressed. This research discusses how to identify risks that occur in the production process of the food industry. The characteristics of the goods, such as flavor, price, appearance, and availability, are met through the production process by transforming raw materials into products. The XX Bakery business experiences several risks at the production stage that reduce the quality of the product which potentially causes financial losses. Failure Mode and Effect Analysis (FMEA) is used to identify and assess the risks and their level of importance. There were 20 risks that occurred in the production process obtained through observation and interviews. The risks were then assessed based on severity, occurrence, and detection through a questionnaire to determine the Risk Priority Number (RPN) value. The Pareto chart shows which risks would result in a significant impact if given treatment. There were top 5 risks in which RPN values resulted in 80% of the total score. The risks are broken mixer with a score of 360, fluctuation of raw material prices with a score of 320, power outages with a score of 240, workers experiencing fatigue with a score of 144, and water supply stopped with a score of 60. The risks were then further analyzed using Fault Tree Analysis (FTA) to find their root causes. The results of the risk management processes serve as a base for consideration in forming proposals for corrective actions that improve risks—the implementation of the proposed improvements is expected to reduce losses that potentially be experienced by the business.
Analysis productivity of the mine facility department using the objective matrix method (OMAX): case study in coal mining company Tahir, Ade Putra; Gunawan, Suwardi; Pawitra, Theresia Amelia
Operations Excellence: Journal of Applied Industrial Engineering Vol. 15, No. 3, (2023): OE November 2023
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/oe.2023.v15.i3.092

Abstract

PT Kideco Jaya Agung is one of the coal mining companies in Paser Regency, East Kalimantan, using an open pit mining system which at the end of 2012 succeeded in realizing the production, transportation, shipping target of 34 million tons. Coal mining is carried out using excavating equipment and hauling equipment. Activities begin with land clearing using bulldozers and / or small excavators, blasting overburden and / or removal of overburden, cleaning coal, loading and transporting coal to the ROM Stockpile. Throughout 2021 there has been a decrease in production results, it is necessary to analyze the productivity of the company's performance, which in this case leads to the Mine Facility department because it is directly related to production. The need to analyze productivity measurements so that it can be seen whether the Mine Facility department in this company is productive or not. The productivity measurement method that can be used to solve the problem is Objective Matrix (OMAX), because the OMAX productivity measurement model overcomes the problems of complexity and difficulty of productivity measurement by combining all important productivity criteria into an integrated form and interrelated with each other and easy to combine.
Analysis of 220 ml cup supplier selection with AHP method and rating scale: case study PT. sabina tirta utama Lumenta, Karine Nathania; Wahyuda, Wahyuda; Gunawan, Suwardi
Operations Excellence: Journal of Applied Industrial Engineering Vol. 15, No. 2, (2023): OE July 2023
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/oe.2023.v15.i2.082

Abstract

PT. Sabina Tirta Utama is a company that produces Bottled Drinking Water (AMDK) in 220 ml cup packaging. The company has problems related to 220 ml cup suppliers such as found in cup packaging with holes when the goods arrive, the quantity does not match the demand so the company needs suppliers who match the company's criteria and produce good quality packaging through supplier selection and assisted with the selection method. decision. The method used in supplier selection is AHP and rating scale. The AHP method is used to obtain global weight values which are then used to assist in ranking with the rating scale method. The purpose of this study was to determine the criteria and sub-criteria for a 220 ml cup and to identify priority suppliers. Supplier selection using 5 criteria and 11 sub-criteria. AHP weighting results on quality criteria is 0.197, price with a weight result of 0.296 delivery with a weight result of 0.401, communication system with a weight result of 0.035, and packaging capability of 0.07. The results of supplier ranking with a rating scale obtained the priority of the first supplier with a final assessment result of 3.551, namely supplier A with a high-performance category. Meanwhile, another alternative priority is supplier B with a final result of 2.641 in the performance category according to standards.