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APPLICATION OF ISO 45001:2018 STANDARD ON CONVEYOR BELT MACHINE OPERATIONS AT PT CEMINDO GEMILANG Pahrudin, Iip; Supriyatna, Deddy; Sumitra, Sumitra
Jurnal Pendidikan Teknik Mesin Vol 23, No 2 (2023): Jurnal Pendidikan Teknik Mesin (on going)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15294/jptm.v23i2.48395

Abstract

K3 management in an industry or company becomes a contrast when problems in this domain occur. Because K3 is an element that involves humanity, law, politics and economics. With many important aspects involved, of course the responsibility in carrying out the task of managing K3 is very important. The research was conducted at PT Cemindo Gemilang , Banten with a research focus on conveyor belt machine operations. Data collection was carried out by direct observation with a type of experimental descriptive research. The points that will be discussed in this research are ISO 4500:2018 points in clause 3.21 occupational health and safety risks, K3 risks, 8.2 emergency preparedness and response, and 9.1 monitoring, measuring, analyzing and evaluating work. The research results show that PT Cemindo Gemilang has fulfilled the criteria for implementing ISO 4500:2018, ISO 4500:2018 points in clause 3.21 occupational health and safety risks, K3 risks, 8.2 emergency preparedness and response, and 9.1 monitoring, measurement, analysis and evaluation Work. With the "good" category. However, implementing good K3 management will also benefit every party and related aspects of an industry or company.
Analisis Potensi Bahaya Dan Penilaian Resiko Menggunakan Metode Hirarc Sebagai Upaya Pencegahan Kecelakaan Kerja Di PT. EDS Manufacturing Indonesia (Automotive Wire) Haris, Faisal; Supriyatna, Deddy
Motor Bakar : Jurnal Teknik Mesin Vol 9, No 1 (2025): Motor Bakar: Jurnal Teknik Mesin
Publisher : Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/mbjtm.v9i1.13452

Abstract

Penelitian ini bertujuan untuk menganalisis potensi bahaya dan melakukan penilaian risiko di PT. EDS Manufacturing Indonesia (Automotive Wire), Balaraja, dengan menggunakan metode HIRARC (Hazard Identification, Risk Assessment, and Risk Control) sebagai langkah pencegahan kecelakaan kerja. Penelitian ini menggunakan cara observasi dan wawancara untuk mengidentifikasi potensi bahaya di lingkungan kerja. Hasil penelitian menunjukkan bahwa area maintenance memiliki beberapa potensi bahaya, seperti tumpahan pelumas dan gangguan mesin, yang dapat meningkatkan risiko kecelakaan kerja. Pengendalian risiko dilakukan dengan mengklasifikasikan tingkat risiko dan menerapkan tindakan preventif, seperti penggunaan alat pelindung diri dan perbaikan teknis. Kesimpulannya, penerapan metode HIRARC terbukti efektif dalam mengurangi risiko kecelakaan kerja dan meningkatkan keselamatan karyawan di PT. EDS Manufaktur Indonesia.
Analisis Traubleshooting pada CVT (Continuously Variable Transmission) Sepeda Motor Vario 125 Yeni, Yeni Yeni; Supriyatna, Deddy; Haryana, Jukri
Jurnal Rekayasa Energi dan Mekanika Vol 4, No 2 (2024): JREM
Publisher : Institut Teknologi Nasional, Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26760/JREM.v4i2.90

Abstract

Menurut data dari CNBC Indonesia tahun 2020 penjualan motor tipe matic banyak di gemari atau masih menjadi primadona hingga mencapai 87% banyaknya. Dilihat dari kalangan masyarakat sekarang banyak sekali yang menggunakan sepeda motor matic. Maka dari itu banyak penelitian yang memodifikasi demi mendapatkan akselerasi yang lebih cepat dari standarnya. Metode yang digunakan dalam penelitian ini adalah traubleshooting yaitu mengamati gejala, mengidentifikasi kerusakan, melakukan pemeriksaan dan pengukuran pada komponen atau sistem. Melakukan perawatan dan berbaikan jika ada komponen atau sistem yang teridentifikasi adanya kerusakan atau tidak sesuai ukuran, serta menentukan langkah-langkah traubleshooting yang baik dan benar sesuai SOP. Hasil dari penelitian ini adalah rekomendasi langkah traubleshooting pada sistem CVT sepeda motor honda Vario 125. Dengan dilakukannya langkah troubleshooting yang baik dan benar sesuai SOP maka akan mempermudah proses pekerjaan
ANALISIS PERBEDAAN HASIL PENGELASAN KAMPUH V POSISI 2G DAN 3G PADA PROSES PENGELASAN SMAW BAJA SM 400 Ardiansyah, Muhammad Robby; Supriyatna, Deddy; Fauzan, Danny
Kohesi: Jurnal Sains dan Teknologi Vol. 7 No. 5 (2025): Kohesi: Jurnal Sains dan Teknologi
Publisher : CV SWA Anugerah

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.3785/kohesi.v7i5.11791

Abstract

The strength of the welding joint is strongly influenced by several factors, one of which is the welding position factor. This welding position also has a function, namely to adjust a position or location of the welding electrode movement, but each welding position is also very dependent on the workpiece to be welded. The purpose of this study was to determine the effect of welding position on Shield Metal Arc Welding (SMAW) welded joints. The method used for this research is the first, namely searching for supporting literature, then collecting field data, then analyzing the data. The study of the V seam connection used is a zigzag swing type. The specimen or workpiece used is the SM 400 type with a thickness of about 10 mm and the electrode used is E 7016 with a diameter of 2.6 and 3.2 mm. The current used is 60 A for the manufacture of root and 100 A for the manufacture of filler and capping. Kekuatan dari sambungan pengelasan sangat dipengaruhi oleh beberapa faktor, salah satunya adalah faktor posisi pengelasan. Posisi pengelasan ini pun memiliki fungsi yaitu untuk mengatur sebuah posisi atau letak dari gerakan elektroda las, akan tetapi setiap posisi pengelasan ini pun sangat bergantung pada benda kerja yang akan dilas. Tujuan dari penelitian ini adalah untuk mengetahui pengaruh posisi pengelasan terhadap sambungan las Shield Metal Arc Welding (SMAW). Adapun metode yang dipakai untuk penelitian ini adalah yang pertama yaitu mencari literatur-literatur penunjang, selanjutnya adalah pengumpulan data lapangan, lalu kemudian analisis data. Penelitian sambungan kampuh V yang digunakan adalah jenis ayunan zig-zag. Spesimen atau benda kerja yang dipakai adalah jenis SM 400 dengan tebal sekitar 10 mm dan elektroda yang digunakan ialah E 7016 dengan diameter 2,6 dan 3,2 mm. Arus yang dipakai adalah 60 A untuk pembuatan root dan 100 A untuk pembuatan filler dan capping.
Pengembangan Buku Ajar Fase F Pengelasan GMAW Berbasis Project Based Learning Nafial Hadi, Muhammad; Supriyatna, Deddy; Abdillah, Hamid
Jurnal Global Ilmiah Vol. 2 No. 6 (2025): Jurnal Global Ilmiah
Publisher : International Journal Labs

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55324/jgi.v2i6.203

Abstract

Tingginya tingkat pengangguran lulusan Sekolah Menengah Kejuruan (SMK) menunjukkan adanya ketidaksesuaian antara keterampilan yang diajarkan dan kebutuhan industri. Kurikulum Merdeka hadir sebagai solusi dengan menekankan pembelajaran berbasis proyek (Project-Based Learning/PjBL), namun keterbatasan bahan ajar yang sesuai masih menjadi kendala dalam implementasinya. Penelitian ini bertujuan untuk mengembangkan buku ajar fase F pengelasan Gas Metal Arc Welding (GMAW) berbasis PjBL guna meningkatkan efektivitas pembelajaran di SMK. Penelitian ini menggunakan model pengembangan 4D (Define, Design, Develop, Disseminate). Pengembangan dilakukan melalui analisis kebutuhan, perancangan, validasi ahli, uji coba lapangan, dan penyebaran terbatas. Validasi ahli materi menunjukkan tingkat kelayakan sebesar 85% dengan kategori "layak", sementara uji respon siswa menunjukkan tingkat penerimaan sebesar 76,3% dengan kategori "baik". Efektivitas buku ajar diuji menggunakan uji N-Gain, yang menghasilkan skor 0,84, menunjukkan peningkatan signifikan dalam pemahaman siswa. Kesimpulan dari penelitian ini adalah buku ajar berbasis PjBL yang dikembangkan telah memenuhi standar kelayakan dan efektif digunakan dalam pembelajaran pengelasan GMAW di SMK. Buku ini diharapkan dapat meningkatkan keterampilan siswa sesuai dengan tuntutan industri, serta mendukung implementasi Kurikulum Merdeka dalam pendidikan kejuruan.
The Importance of Preventive Maintenance on Cnc Laser Cutting Machines: Maintaining Quality Consistency and Avoiding Unexpected Damage Hermawan, Reza; Supriyatna, Deddy; Susilo, Eko
The Future of Education Journal Vol 4 No 4 (2025)
Publisher : Lembaga Penerbitan dan Publikasi Ilmiah Yayasan Pendidikan Tumpuan Bangsa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61445/tofedu.v4i4.515

Abstract

The development of the manufacturing industry is driven by society's demand for goods and services, with CNC laser cutting machines playing a crucial role due to their speed, accuracy, and flexibility. This article emphasizes the importance of preventive maintenance to maintain optimal performance, avoid downtime, and extend the machine's lifespan. Through literature studies and surveys, the research highlights the significance of routine checks on key components, cleaning, the use of checklists, and the detection of potential damage. Challenges include the need for skilled technicians, proper equipment, and team coordination. Systematic preventive maintenance enhances operational efficiency, reduces costs, and ensures uninterrupted machine performance, with careful planning and continuous training being key to success.
The Influence of TKRO Workshop Practical Facilities and Infrastructure on Student Learning Outcomes Ramdani, Maftuh Ikhsan; Supriyatna, Deddy; Putra, Ananda Yhuto Wibisono
Journal of Vocational and Career Education Vol. 10 No. 1 (2025): July 2025
Publisher : Universitas Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15294/jvce.v10i1.30407

Abstract

Low student learning outcomes in certain competency elements of vocational education raise concerns about the adequacy of supporting factors, particularly facilities and infrastructure. This study aims to examine the influence of workshop facilities and infrastructure in the TKRO practicum on student learning outcomes at SMK Negeri 5 Kota Serang. Using a quantitative approach with a descriptive method, data were collected from classes XI TKR 1 and XI TKR 2, totaling 73 students selected through simple random sampling. The research data passed statistical assumption tests and were further analyzed using simple linear regression, yielding an R Square value of 0.119. This indicates that workshop facilities and infrastructure contribute 11.9% to the variation in student learning outcomes. It can be concluded that although the influence is not dominant, facilities and infrastructure still significantly affect student achievement. The findings of this study are expected to serve as a reference for schools and policymakers in evaluating and improving vocational workshop facilities to enhance educational quality. Furthermore, this research highlights the importance of integrating physical resources with pedagogical practices to maximize their impact. One of the study's novel contributions is the identification of a gap between perceived adequacy of facilities and actual student performance, which emphasizes the need for better alignment between infrastructure use and instructional design. Therefore, improving learning outcomes in vocational education requires not only complete facilities but also competent teaching, motivated learners, and a structured learning environment.
The Analysis of School Readiness Factors in Implementing Teaching Factory (TEFA) in the Department of Mechanical Engineering Adiyanto, Arnold; Abizar, Haris; Supriyatna, Deddy
The Future of Education Journal Vol 4 No 8 (2025)
Publisher : Lembaga Penerbitan dan Publikasi Ilmiah Yayasan Pendidikan Tumpuan Bangsa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61445/tofedu.v4i8.1007

Abstract

This study aims to analyze the factors influencing school readiness in implementing the Teaching Factory (TEFA) in the Mechanical Engineering Department of SMKN 2 Serang. The Teaching Factory is a learning model that integrates classroom learning with real industrial work situations, aiming to improve students' competencies and entrepreneurial spirit. This research employs a descriptive method with a quantitative approach. The population consists of all teachers and TEFA managers in the Mechanical Engineering Department of SMKN 2 Serang, totaling 15 people, using a saturated sampling technique. Data were collected through closed-ended questionnaires and analyzed using factor analysis. The results show that seven key factors influence the school's readiness to implement TEFA: management, workshop-laboratory, learning-training patterns, marketing and promotion, product and service development, human resources, and industrial partnerships. These factors are interrelated and must be developed optimally to ensure effective TEFA implementation and maximize its benefits for both students and the school. The study recommends strengthening collaboration with industries, improving teachers' competencies, and developing adequate facilities and infrastructure to support the successful implementation of TEFA.                                                              
ANALYSIS OF MECHANICAL COMPETENCY AND SERVICE PRICES ON CUSTOMER SATISFACTION AT CV. NIRMALA KN AUTOCARE WORKS Shidqi, Fahmi Shidqi; Supriyatna, Deddy
Jurnal Dinamika Vokasional Teknik Mesin Vol. 8 No. 2 (2023)
Publisher : Department of Mechanical Engineering Education

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21831/dinamika.v8i2.68039

Abstract

High-intensity use of personal transportation equipment will result in damages, which will disrupt daily performance; therefore, vehicle maintenance and repairs need to be carried out regularly and periodically. The problem that often occurs is that service prices are expensive, and yet the results are unsatisfactory. The reason behind this can be inadequate mechanical skills or competence. This research tested the relationship between mechanical competence and service prices on customer satisfaction at CV. Karya Nirmala Auto Care Jl. Pandeglang-Rangkas Gang H Kabal, Kabayan, Pandeglang Regency, Banten. This research uses quantitative methods, service price data, and mechanic competency at the Karya Nirmala Auto Care workshop. Data was collected using interviews and questionnaires. The data analysis used was multiple correlation, and the results showed a strong relationship between mechanical competence and service prices on customer satisfaction.
ANALISIS WAKTU OPERASIONAL DAN DAMPAKNYA TERHADAP PERAWATAN UNIT GANTRY LUFFING CRANE: STUDI KASUS DI PT. PELABUHAN TANJUNG PRIOK CABANG BANTEN Andhika, Muhamad Bintang Putra; Supriyatna, Deddy; Surasa, Surasa
Kohesi: Jurnal Sains dan Teknologi Vol. 7 No. 10 (2025): Kohesi: Jurnal Sains dan Teknologi
Publisher : CV SWA Anugerah

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Penelitian yang berjudul 'Analisis Waktu Operasi dan Dampaknya Terhadap Pemeliharaan Unit Gantry Luffing Crane di PT Pelabuhan Tanjung Priok Cabang Banten' ini membahas tentang tingginya waktu operasi crane dan dampaknya terhadap keausan komponen serta kebutuhan pemeliharaan. Penelitian ini bertujuan untuk menganalisis pola operasi crane, mengidentifikasi dampak perawatan, dan merumuskan strategi perawatan yang optimal untuk meningkatkan efisiensi dan mengurangi waktu henti. Menggunakan pendekatan kuantitatif dengan metode deskriptif dan analitis, data dikumpulkan melalui observasi, wawancara dengan teknisi, dan analisis data historis pemeliharaan. Teknik analisis yang digunakan adalah analisis statistik deskriptif untuk menggambarkan pola waktu operasional dan frekuensi perawatan, serta analisis korelasi dan regresi untuk mengukur hubungan antara waktu operasional dan kebutuhan perawatan. Hasilnya menunjukkan bahwa komponen hoist, dengan waktu operasional rata-rata 9600 jam, membutuhkan perawatan yang lebih sering dibandingkan dengan sistem luffing (6683 jam) dan sistem slewing (7256 jam). Analisis Inspeksi Harian juga mengungkapkan bahwa tekanan oli yang rendah (0 psi) merupakan indikator potensial masalah sistem pelumasan, yang meningkatkan risiko kerusakan alat berat sebesar 30%. Menerapkan strategi pemeliharaan berbasis waktu kerja yang terstruktur memungkinkan PT Pelabuhan Tanjung Priok Cabang Banten untuk meningkatkan efisiensi pengoperasian crane sebesar 25% dan mengurangi waktu henti secara substansial. Manfaat praktisnya meliputi pengurangan 20% biaya perbaikan dan pengurangan 30% waktu henti operasional, yang secara langsung berdampak pada produktivitas pelabuhan. Kata kunci: Waktu Operasional, Preventive Maintenance, Gantry Luffing Crane, Inspeksi Harian, Efisiensi Operasional, PT Pelabuhan Tanjung Priok. Abstract This research, titled 'Analysis of Operating Time and Its Impact on the Maintenance of Gantry Luffing Crane Units at PT Pelabuhan Tanjung Priok Banten Branch,' addresses the high operating time of cranes and its impact on component wear and maintenance needs. The study aims to analyze crane operating patterns, identify maintenance impacts, and formulate optimal maintenance strategies to improve efficiency and reduce downtime. Employing a quantitative approach with descriptive and analytical methods, data was collected through observations, interviews with technicians, and analysis of historical maintenance data. Analytical techniques included descriptive statistical analysis to describe operational time and maintenance frequency patterns, and correlation and regression analyses to measure the relationship between operational time and maintenance requirements. The results indicate that the hoist components, with an average operating time of 9600 hours, require more frequent maintenance compared to the luffing systems (6683 hours) and slewing systems (7256 hours). Daily Inspection analysis also revealed that low oil pressure (0 psi) is a potential indicator of lubrication system problems, increasing the risk of machine failure by 30%. Implementing a structured uptime-based maintenance strategy enabled PT Pelabuhan Tanjung Priok Banten Branch to enhance crane operating efficiency by 25% and substantially reduce downtime. The practical benefits include a 20% reduction in repair costs and a 30% reduction in operational downtime, directly impacting port productivity. Keywords: Operating Time, Preventive Maintenance, Gantry Luffing Crane, Daily Inspection, Operational Efficiency, PT Pelabuhan Tanjung Priok.