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All Journal Jurnal Rekayasa Mesin SULTANIST: Jurnal Manajemen dan Keuangan Teknobiz : Jurnal Ilmiah Program Studi Magister Teknik Mesin Jurnal Disrupsi Bisnis Jurnal Aplikasi Bisnis dan Komputer Neo Journal of economy and social humanities Jurnal Pengembangan Potensi Laboratorium
Setiawan, Teddy
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Humanities Automotive Engineering Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Public Health Social Sciences

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Evaluation of Burst Pressure on API X52 Pipes: Validation of Predictive Models via Full-Scale Experimental Data Setiawan, Teddy; Suprayogi, Dedy Triawan; Wahyudi, Hadi
Jurnal Rekayasa Mesin Vol. 21 No. 1 (2026): Volume 21, Nomor 1, April 2026
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v21i1.7209

Abstract

Ensuring the operational safety of steel pipelines depends heavily on understanding their failure points, or burst pressure. While various mathematical models are widely used in engineering practice, their accuracy for specific grades like API X52 often lacks robust field validation, as these models are essentially simplifications of complex real-world conditions. This study bridges this gap by evaluating the predictive accuracy of five major models-barlow, Von Mises, Zhu-Leis, API RP 1111 and DNV-OS-F101 against data obtained from a full-scale hydrostatic burst test. Using a pipe specimen with a 12 inch diameter and 11.13 mm wall thickness, the experimental result identified the actual burst pressure at 5,400 psi. comparative analysis revealed that the Barlow equation provided the highest accuracy with a relative error of only 4.12%, followed by the semi-empirical Zhu-Leis solution with a 6.97% deviation. Conversely, API RP 1111 method was found to be highly conservative by showing 17.24% deviation, which underscores its role as a safe design limit rather than a predictor of actual failure. These findings offer practitioners confidence that for thin-walled API X52 pipes with a diameter to thickness ratio of approximately 29, the Barlow model remains a practical and reliable reference for assessing pipeline integrity and estimating safe by operating limits.
Co-Authors Ahadi, Bagus Djuni Alfi Maghfuriyah Andiani, Neneng Yanti Bambang Wahyudiono Dwi Rahmalina, Dwi Firmansyah, Deri Fitra Syafaat Kriswanto, Setiawan Kurnia, Ema Kusumaningtyas, Wedha Gatra Mahandika, Dhidik Nurjaya Nursuci, Wahyu Kartika Permatasari, Ayu Intan Poernomo, Hadi Pranajaya, Eka Pratama, Angga Eka Ramadhani, Dini Sadiah, Halimah Tus Selvi Arsanti Suprayogi, Dedy Triawan Susetyo, Dwinanto Priyo Wahyudi, Hadi Wulandari, Ratna Budi