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Journal : Andalas Journal of Electrical and Electronic Engineering Technology

Analysis of Exhaust Gas Heat Utilization in Waste Heat Recovery Power Generator at Indarung V Factory PT Semen Padang Mayang Safira; Melda Latif; Zaini Zaini; Aulia Aulia; Mumuh Muharam; Waweru Njeri
Andalas Journal of Electrical and Electronic Engineering Technology Vol. 3 No. 1 (2023): May 2023
Publisher : Electrical Engineering Dept, Engineering Faculty, Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/ajeeet.v3i1.34

Abstract

Increasing energy efficiency in the cement production process at PT Semen Padang is carried out by reusing exhaust gas to produce electricity using Waste heat recovery power generation (WHRPG) with a capacity of 8.5 MW. WHRPG is a technology for utilizing exhaust gas heat as a source of heat energy to heat feed water into steam by using a suspension preheater (SP) boiler and air quenching cooler (AQC) boiler. This study aims to calculate the power potential of the steam heat influenced by the steam temperature and the mass flow rate of the steam produced by the boiler, to calculate the efficiency of the boiler using the direct method by comparing the boiler output heat against the boiler input heat, to calculate the turbine efficiency based on the difference between the steam enthalpy enter the turbine against the steam enthalpy out of the turbine and the isotropic enthalpy of the steam out of the turbine and to calculate the power generated by WHRPG at PT Semen Padang. The results obtained in this study are the total potential power of steam heat is 19.778 MW, the boiler AQC efficiency is 70.30%, the boiler SP efficiency is 94.04% and the turbine efficiency is 78.64%. The electricity generated by PT Semen Padang's WHRPG is 3.70 MW.
Analysis of Exhaust Gas Heat Utilization in Waste Heat Recovery Power Generator at Indarung V Factory PT Semen Padang Mayang Safira; Melda Latif; Zaini Zaini; Aulia Aulia; Mumuh Muharam; Waweru Njeri
Andalas Journal of Electrical and Electronic Engineering Technology Vol. 3 No. 1 (2023): May 2023
Publisher : Electrical Engineering Dept, Engineering Faculty, Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/ajeeet.v3i1.34

Abstract

Increasing energy efficiency in the cement production process at PT Semen Padang is carried out by reusing exhaust gas to produce electricity using Waste heat recovery power generation (WHRPG) with a capacity of 8.5 MW. WHRPG is a technology for utilizing exhaust gas heat as a source of heat energy to heat feed water into steam by using a suspension preheater (SP) boiler and air quenching cooler (AQC) boiler. This study aims to calculate the power potential of the steam heat influenced by the steam temperature and the mass flow rate of the steam produced by the boiler, to calculate the efficiency of the boiler using the direct method by comparing the boiler output heat against the boiler input heat, to calculate the turbine efficiency based on the difference between the steam enthalpy enter the turbine against the steam enthalpy out of the turbine and the isotropic enthalpy of the steam out of the turbine and to calculate the power generated by WHRPG at PT Semen Padang. The results obtained in this study are the total potential power of steam heat is 19.778 MW, the boiler AQC efficiency is 70.30%, the boiler SP efficiency is 94.04% and the turbine efficiency is 78.64%. The electricity generated by PT Semen Padang's WHRPG is 3.70 MW.
Performance Evaluation of Load Frequency Control in Reheat Power Systems with Filtered PID Controllers Laksono, Heru Dibyo; Avif Tiftazani; Mumuh Muharam; Rizki Wahyu Pratama; Riko Nofendra; Ramadhani, Salisa 'Asyarina
Andalas Journal of Electrical and Electronic Engineering Technology Vol. 5 No. 1 (2025): May 2025
Publisher : Electrical Engineering Dept, Engineering Faculty, Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/ajeeet.v5i1.95

Abstract

This study aims to design and analyze a Load Frequency Control (LFC) system for a power plant with a reheat turbine, using PID-based controllers with various filter configurations to optimize frequency stability under load fluctuations. A series of PID, PD, and PDF controllers is implemented and tested through MATLAB simulations, focusing on key dynamic performance indicators such as rise time, peak time, settling time, and maximum overshoot. The findings reveal that PD and PDF controllers—particularly those that omit droop characteristics and incorporate filters—consistently outperform conventional PID controllers regarding faster response and improved transient stability. The integration of filters plays a crucial role in dampening oscillations and reducing overshoot, which is essential in maintaining system robustness during load disturbances. However, the study also identifies that the absence of droop control introduces limitations in achieving steady-state accuracy. Despite improvements in dynamic performance, the system continues to exhibit steady-state deviations, highlighting a trade-off between transient responsiveness and long-term stability. This underscores the need for hybrid or adaptive control strategies that combine fast response benefits with droop-based steady-state correction. The study contributes valuable insights toward developing more resilient and efficient frequency control mechanisms in modern power generation systems.