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OPTIMISASI KINERJA MESIN PENGOLAHAN TANDAN BUAH SEGAR MENGGUNAKAN METODE RCCP (STUDI KASUS PT. KARYA TANAH SUBUR) Abdul Malik Ali; Arie Saputra; Junianto Putra
Jurnal Optimalisasi Vol 3, No 4 (2017): Jurnal Optimalisasi
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (381.932 KB) | DOI: 10.35308/jopt.v3i4.217

Abstract

Successful planning and production controls require active capacity planning, in order to be able to meet the established master production schedules. Lack of capacity will lead to production failures, delays in delivery to customers, and loss of confidence in the formal system resulting in a decreased corporate reputation. Overcapacity will result in low resource utilities, increased costs, product prices become competitive, decreased profits. Standard time is a measure of completion of a production process for one unit of product with justified clearance. The standard time required to process 40 Ton bunches of palm fruit sterilizer is 94.70 minute/unit, for thresher machine 73,31 minutes/unit, for screw press machine 96,48 Minutes / unit, and oil purification machine 147,13 minute/unit. Efficiency is the ability of the machine to produce a product. The efficiency of sterilizer machine is 88.00%, for thresher machine is 88.00%, for screw press machine is 88.80%, and oil purification machine is 74.00%. Machine utility is the percentage of machine usage in units of time. The sterilizer machine utility is 81,33%, for thresher machine is 87,35%, for screw press machine is 86,88%, and oil purification machine is 83,18%. Capacity is the rate of output per unit time indicating that the facility theoretically has the ability to produce it. The sterilizer machine capacity is 81.33 ton/hour, for thresher bumper machine is 45,08 ton/hour, for screw press machine is 119,09 ton/hour, and oil purification machine is 79,49 ton/hour. The average production capacity of machine taken for two years is 27.61 ton/hour with machine capacity optimization level of 51,88 ton/hour.Keywords : Production Planning and Control, Standard Time, Capacity (RCCP).
Analisis Kinerja Pendistribusian Pakan Ternak dari Limbah Ikan Berdasarkan Model Performance of Activity (POA) dan Supply Chain Operation Reference 9.0 di UD. Ridwan Arie Saputra; Nissa Prasanti; Trinaljo Sagala; Fitriadi Fitriadi
Jurnal Optimalisasi Vol 7, No 1 (2021): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v7i1.2639

Abstract

UD.Ridwan is one of the community businesses in West Aceh, precisely in Ujong Kalak, which processes fish waste into animal feed. UD.Ridwan in its business activities has experienced several problems in the part of the supply of raw materials that are not fixed, because the amount of fish waste is not fixed per day. UD. RIDWAN in its production activities, every 1 kg of raw materials used can produce 761 grams of feed product. As a result, the results of feed production are also not fixed, and cannot fulfill orders from consumers, so there is often a mismatch between demand and orders. This will lead to unfulfilled consumer demand and delays in distribution to each distribution center (DC). UD. Ridwan distributes his products to existing DCs, namely: Medan, Banda Aceh, and Lhokseumawe. To fix the losses faced by the company, it is necessary to measure the performance of the supply chain first. There are several models of supply chain performance measurement systems, namely: POA (Performance of Activity) and SCOR (Supply Chain Operation Reference). POA is a model used to measure the performance of activities that are part of the process in the supply chain. Activity performance is measured in various dimensions, namely: costs, time, capacity, capabilities, productivity, utilization and outcomes. Meanwhile, SCOR is basically a model based on a process
Perencanaan Produksi Crude Palm Oil (CPO) dengan Metode Goal Programing di PT. Beurata Subur Persada Arie Saputra; Wahyudi Wahyudi
Jurnal Optimalisasi Vol 7, No 2 (2021): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v7i2.4239

Abstract

Production planning is the process of producing goods in a certain period in accordance with what is predicted or scheduled through organizing resources such as labor, raw materials, machinery and other equipment. PT. Beurata Subur Persada is one of the palm oil mills whose production planning and production capacity can still be optimized again, optimizing production planning will have an impact on costs and profits that have been maximized. During this time PT. BSP often experiences idle capacity and lack of raw materials due to poor initial planning. This study aims to determine the optimal amount of production planning production for production planning at PT. Beurata Subur Persada period January - December 2021. Optimization of CPO production is carried out using the Goal Programming method and model completion is carried out with the help of the Linear Interactive Discrete Optimizer (LINDO) program. The objective function of the model is based on the goals to be achieved by PT. BSP, namely meeting the demand for CPO, minimizing CPO production costs, minimizing the cost of purchasing Fresh Fruit Bunches (FFB), and maximizing FFB processing. The results obtained from this study are the number of Optimal CPO Production Planning at PT. The percentage of Subur Persada for production planning for the period January 2021 – December 2021 is 2,483,173,750 Kg in a row; 2,380,724,000 Kg ; 2,370,230,250 Kg ; 2,454,504,750 Kg ; 2,610,965750 Kg ; 2,765,000,500 Kg ; 2,934,000,500 Kg ; 3,067,094,500 Kg ; 2,983,999,500 Kg ; 2,972,001,250 Kg ; 2,836,852,500 Kg ; 2,650,128,250 Kg and the Optimal FFB Purchase Amount to be achieved by PT. Beurata Subur Persada for production planning for the January 2021 – December 2021 period, respectively, is 7,577,220,500 Kg; 7,951,500,000 Kg ; 8,673,920,000 Kg; 7,685,560,000 Kg ; 7,827,840,000 Kg ; 9,977,241,000 Kg ; 10,489,481,000 Kg ; 12,910,930,000 Kg ; 11,779,611,000 Kg ; 10,345,760,000 Kg ; 8,700,900,000 Kg and 6,983,760,000 Kg.
OPTIMALISASIPENENTUAN SUMBER PASOKAN KOPI ARABIKA GAYO MELALUI PENDEKATAN HIRARCHICALCLUSTERING DATA MINING Arie Saputra
Jurnal Optimalisasi Vol 1, No 1 (2015): Jurnal Optimalisasi
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (250.912 KB) | DOI: 10.35308/jopt.v1i1.166

Abstract

Gayo coffee scattered in the mountains and being in two districts of the central highlands and Central Aceh district has become the center of world attention. GayoArabicacoffeehas a uniquemanifoldandthe added valuecreatedby themountainous natureGayo. This factor makes Gayo Arabica coffee has the added value that is not replaceable by other similar commodities. The success of the stakeholders Gayo coffee obtain certification which is organic, fairtrade, coffee practice and Geographic indication that can be a proof of the worldwide recognition of the quality and added value of this coffee. The average price of the last on the coffee harvest season in March 2012 ranged between Rp 100.000,- until Rp 110.000,- in each Kg greanbean on exporter level. Determination of clusters of farmers the right so that the quality and price of supplies could be predicted well by the cooperative as exporters are very important. These routes and ketelusuran origin coffee blend in one location with other location mebuat coffee quality decreases. Mapping the supply of unclear origin uniformity of the quality of the coffee making is difficult to determine. This effect on selling prices decreased overall coffee farmers to the detriment of farmers with good quality coffee. The good name of the cooperative from the viewpoint of importers deteriorate as evidenced by a decrease in the purchase price of the importer in the contract.The sampling process quality coffee supply also becomes difficult because unhomogenity supply region. Supply region is crucial to the quality of the coffee due influenced the position and height of the land. Thus, this research is expected to help formulate clusters of farmers so that the quality and price of coffee could be improved both in terms of farmers and exporters. The last hope of course the welfare of farmers and other stakeholders could be better.Keywords : Data Mining, Optimization, Gayo Arabica Coffee, Supply Chain
Analisis Six Big Loss Pada Mesin Pengolahan Minyak CPO dengan Metode OEE (Studi Kasus: di PT. Fajar Baizury and Brother) Arie Saputra; Muzakir Muzakir; Munti Suryani
Jurnal Optimalisasi Vol 6, No 1 (2020): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v6i1.1882

Abstract

This study discusses determining each CPO oil processing machine in the production process using the Overall Equipment Effectiveness method, determining the percentage of each factor contained in the six major losses and determining the dominant factors needed in the CPO oil processing machine. Based on the results of the study showed that the OEE value of each of the CPO oil processing machines OEE value on the strelelizer was 71.41%, for the Thesher / Thickening machine at 75.64%, for the Screw Press machine at 68.21 and OEE value on the clarification machine is 78.16% while the six major loss factor has the greatest proportion of time loss and needs to be repaired is reducing the speed of loss that is equal to 84.62%, this condition shows the ability of the press and clarification machine in achieving the target production and in achieving the ideal conditions that is yaitu85%. Percentage of the magnitude of the factors contained in the six major losses, namely the strelelizer machine due to the Process of Disability Losses and Yield Reduction with the same percentage level that is equal to 49.03%, on the Threser machine caused by Reduction of Speed Loss with a percentage level of 72.70%, on Press machines Generated by Reduced Speed Loss with a percentage level of 34.50% and Clarification machines caused by Reduced Speed Loss with a percentage level of 84.62%, from the four CPO processing machines a factor of six large losses that is, on a disadvantage machine, this is difficult to avoid because of this deficiency also because of the poor quality of CPO oil due to free fatty acid levels and high water content. The dominant factor influencing the effectiveness of the use of CPO oil processing machines that occurred during the period August 2018-July 2019 with the OEE method on the Screw Press machine that is equal to 73.85% as expected based on world class OEE standards (85%) using with other machines this is caused by the speed and pressure when processing FFB is reduced / unstable, the press machine that is used often to repair the damage produced does not meet the expected quality and quantity specifications.
KAUSALITAS VARIABEL KELAPA SAWIT DAN KERUSAKAN LINGKUNGAN HIDUP DI INDONESIA (PENDEKATAN PAIRWISE GRANGER CAUSALITY TESTS) Syahril Syahril; Arie Saputra; Irmayani Irmayani
JURNAL EKOMBIS Vol 6, No 1 (2020) April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/ekombis.v6i1.2009

Abstract

The study used the monthly time series data in the period from January 2008 to December 2017, with the number of observations being 120 months. This study analyzes causality relationships between variables using the Vector Error Correction Model (VECM) approach of Pairwise Granger Causality Tests. The results showed that Indonesia's CPO price has the causality of one Indonesia's environmental quality index. Then the same results also variable the price of the world CPO has the causality of a quality index of Indonesian environment, this means that the variable change price of CPO world Cederung increase production by expanding oil plantation area. Expansion of oil palm plantations lowers the environmental quality index and ultimately undermine the Indonesian environment.Keywords: CPO Price, Pairwise Granger Causality test, VECM
PENERAPAN TEKNOLOGI TEPAT GUNA UNTUK MENINGKATKAN KAPASITAS PRODUKSI KUE KARAH PADA UMKM DI DESA LANGUNG KECAMATAN MEUREUBO Fitriadi Fitriadi; Muzakir Muzakir; Arie Saputra; Nissa Prasanti; Khairul Hadi; Iing Pamungkas; Heri Tri Irawan
Jurnal Marine Kreatif Vol 4, No 1 (2020): Marine Kreatif
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jmk.v4i1.2452

Abstract

Kue Karah is a traditional cake that has been part of the cultural richness of the Acehnese people for a long time. In West Aceh district, the center of Kue Karah production is in Meureubo District, especially in Langung Village. The problem of partners in making Kue Karah is the process of making karah cakes in the traditional way. In the manufacturing process workers experience the risk of fatigue, and musculoskeletal disorders caused by exposure to heat production equipment. In addition, the quality of products produced is not standardized and organizational and financial management is still family based. For this reason, it is necessary to apply the right technology to overcome this weakness. This community service program is a community partnership program between the university and UMKM makers Kue Karah. This program not only offers problem solving regarding the use of Kue Karah makers, but also technology transfer in the form of Kue Karah makers to improve the quality of Kue Karah products and increase production volumes. In addition, this service program also provides training and assistance in organizational and financial management. Thus this program has a comprehensive, meaningful, complete and sustainable value.
Analisa Risiko Supply Chain Management dengan Metode Grey Failure Mode and Effect Analysis dan Root Cause Analysis di PT Pertamina Fuel Terminal Meulaboh Muhammad Rizki; Arie Saputra
Jurnal Serambi Engineering Vol 7, No 1 (2022): Januari 2022
Publisher : Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32672/jse.v7i1.3888

Abstract

PT. Pertamina Fuel Terminal Meulaboh is a business unit of PT. Pertamina (Persero) under the function of Supply Distribution has the main task of carrying out the activities of receiving, stockpiling, and distributing fuel oil. In the distribution and operation processes carried out, 8 risks may occur. Based on the Gray FMEA method, the priority risk that occurs is the delay of the tanker which has the smallest gray relationship, which is 0.435 and the risk of the interconnection of information system support between functions which is still problematic is 0.452. Through the Root Cause Analysis method approach, the root causes of the risk of ship delays are non-routine maintenance/maintenance on ship engines, lack of training for crew members according to function, and bad weather conditions. Meanwhile, the risk of the interconnection of information systems support between functions is still problematic due to the lack of maintenance and network management. The alternative strategy for improvement that can be done by the company is to work with the BMKG to help predict the weather, improve the quality of workers according to their functions, provide adequate equipment and reliable mechanics to carry out SOPs for maintaining ship engines properly and cooperate with service management companies to assist companies in managing and maintaining networks.
Kehilangan Minyak (Oil Losses) Tandan Kosong dan Air Rebusan Pada Stasiun Sterilizer Menggunakan Metode Fauilit Tree Analysis (Studi Kasus : PT. Ujong Neubok Dalam Kabupaten Nagan Raya Muhammad Kasim; Arie Saputra
SITEKIN: Jurnal Sains, Teknologi dan Industri Vol 19, No 2 (2022): Juni 2022
Publisher : Fakultas Sains dan Teknologi Universitas Islam Negeri Sultan Syarif Kasim Riau

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24014/sitekin.v19i2.16721

Abstract

PT. Ujong Neubok Dalam bergerak pada bidang pengolahan minyak kelapa sawit, produk yang dihasilkan oleh perusahaan ini adalah Crude Palm Oil (CPO). Produksi CPO dilakukan melalui enam stasiun kerja antara lain stasiun timbangan, loading ramp, sterilizer, thressing, pressing dan clarfication. Perusahaan ini sering mengalami kehilangan minyak yang terdapat pada stasiun sterilizer. Kehilangan minyak sangat dipengaruhi oleh proses pengolahan mulai dari perebusan hingga penjernihan. Perlakuan terhadap minyak sawit tidak terlepas dari kehilangan minyak. Kehilangan minyak yang terjadi antara lain kehilangan pada kondensat sterilisasi, tandan kosong, dan puing-puing. Sangat penting bagi perusahaan untuk menganalisis potensi kerugian akibat kehilangan minyak, karena kehilangan minyak di atas standar yang ditetapkan akan berdampak kerugian pada perusahan. Perusahan ini dapat mengatasi kehilangan minyak dengan menggunakan metode Fauilit Tree Analysis (FTA). Metode FTA bertujuan untuk mencari akar penyebab masalah dari macam-macam permasalahan yang ada. Berdasarkan hasil identifikasi masalah menggunakan metode FTA didapatkan Faktor penyebab kehilangan minyak (oil losess ) dengan menggunakan diagram histogram diketahui bahwa persentase kehilangan minyak paling tinggi yaitu minyak dalam tandan kosong dengan total 3,99%. Faktor penyebab kehilangan minyak (oil losess) kehilangan minyak sawit dalam Air rebusan dibawah dapat diliat bahwa terdapat 3 titik yang berada di bawah batas kendali. Faktor penyebab kehilangan minyak sawit (oil losess) yaitu faktor SDM yang dimana operator sterilizer kurang dalam perlakuan hal ini terjadi dikarenakan operator tidak memper timbangkan buah sehinggabanyak buah yang rusak saat operator bekerja, Kurangnya kedesiplinan saat proses pengolahan dilakukan sehingga dapat mempengaruhi proses pengolahan buah sawit.
Pengabdian Masyarakat Melalui Teknologi Pemupukan Areal Pegunungan Di Gampong Teupin Panah Aceh Barat Syahril Syahril; Arie Saputra; Irmayani Irmayani
Jurnal Pengabdian Masyarakat: Darma Bakti Teuku Umar Vol 2, No 1 (2020): Januari-Juni
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/baktiku.v2i1.1896

Abstract

Perkebunan yang ada di Kecamatan Kaway XIV Aceh Barat khususnya di Desa Teupin Panah sebagian memiliki areal perkebunan yang merupakan daerah pegunungan yang berlereng dan bertebing-tebing. Areal pegunungan ini menyulitkan petani dalam hal pekerjaan penyemprotan dan pemupukan yang mutlak diperlukan dalam perkebunan kelapa sawit. Hal ini disebabkan petani harus naik turun gunung untuk melakukan pekerjaan tersebut. Selain itu para petani juga kesulitan memperoleh pupuk non organik karena harganya yang mahal. Sementara itu para petani memiliki peliharaan berupa kerbau di mana kotoran kerbau tersebut dapat dimanfaatkan sebagai pupuk organik. Pendekatan yang digunakan untuk permasalahan  ini  adalah dengan membangun kandang ternak, tower air, tower pupuk dan instalasi pemipaan untuk mendistribusikan pupuk dari puncak gunung ke areal sawit. Sumber air bersih diperoleh melalui penampungan air hujan yang dinaikkan ke tower dengan menggunakan pompa air listrik. Pendistribusian pupuk organik ke  areal  pohon kelapa sawit dialirkan dengan sistem saluran pipa yang memanfaatkan gaya gravitasi bumi. Dengan demikian diharapkan kesulitan pemupukan di lahan pegunungan serta mahalnya pupuk non organik dapat diatasi dan dikembangkan di kalangan petani yang memilki areal di pegunungan untuk meningkatkan produksi dan pendapatan masyarakat.