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All Journal JURNAL INTEGRASI Jurnal Teknik Mesin Jurnal Teknologi dan Riset Terapan (JATRA) V-MAC (Virtual of Mechanical Engineering Article) Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse) Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Journal of Engineering Science and Technology Management Jurnal Malikussaleh Mengabdi
Nugroho Pratomo Ariyanto
Politeknik Negeri Batam
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Pengujian Nilai Kekerasan Material ABS EH36 Hasil Proses Heat Straightening Nurul Laili Arifin; Ikram Akrabi; Lalu Giat Juangsa Putra; Fedia Restu; Cahyo Budi Nugroho; Nugroho Pratomo Ariyanto
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.5426

Abstract

Heat straightening is a method of repairing material distortion caused by welding heat. Heat straightening is done by heating the material in an area that is distorted and cooled slowly in the air until the desired material dimensions tolerance appropriate are achieved. The Heat Straightening method is carried out at a range suhu 370℃-550℃ using the oxy-acetylene method for the heating process. This research is aimed to find out effect Heat Straightening proses the hardness value on ABS EH36 material. The hardness testing method used is the Hardness Vickers test with load applied 10kgf on Carbon Steel ABS EH 36. From the research it is known that the hardness value in the base metal area is higher than the heat straightening area with an average hardness value of 192.1 HV10 in the base metal area and an average hardness value of 185 HV10 in the heat straightening area.
Pengujian Mekanis dan Korosi pada Weld Overlay Pipa API 5L X65 Hasil Pengelasan GTAW Nugroho Pratomo Ariyanto; Ari Wibowo; Wowo Rossbandrio; Hanifah Widiastuti; Domi Kamsyah
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.5520

Abstract

Pelapisan (cladding) material corrosion resistant alloy (CRA) menggunakan Inconel 625 memadukan properti ketahanan korosi Inconel 625 dan kekuatan (high strength) pipa baja API 5L X65. Sampel lapisan CRA difabrikasi dengan pengelasan Pulsed Gas Tungsten Arc Welding (GTAW). Filler metal ERNiCrMo-3 dengan dua merk yang berbeda, yaitu RW625 dan NM625, digunakan sebagai material CRA. Pengujian non-destruktif berupa visual testing, liquid penetrant testing dan ultrasonic testing menunjukkan tidak terdapat cacat pengelasan pada deposisi lapisan CRA maupun antar-muka lapisan CRA dan base metal. Pengujian kekerasan Vickers menunjukkan NM625 memiliki nilai kekerasan 228 ±8,8 HV10 (layer 1) dan 231.6 ±10,8 HV10 (layer 2), sedangkan RW625 memiliki nilai kekerasan 203.4 ±8,1 HV10 (layer 1) dan 213.6 ±6,3 HV10. Kedua filler metal menghasilkan nilai Pitting Resistance Equivalent Number (PREN) yang sama 48, yang menunjukkan kedua filler metal memiliki properti ketahanan korosi yang sama.
Destructive Test Material SA516 70N Untuk Kualifikasi Pengelasan Standar ASME BPVC Sec. IX-2021 Benny Haddli Irawan; Nugroho Pratomo Ariyanto; Jonas Felix Siregar
Jurnal Teknik Mesin Vol 16 No 2 (2023): Jurnal Teknik Mesin
Publisher : Politeknik Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30630/jtm.16.2.1209

Abstract

This research contains about destructive test for WPS qualification (welding qualification record) in making pressure vessel. WPS can be declared qualified if they have PQR (procedure qualification record). In making PQR required testing destructive test the test is carried out by damaging the specimen based on ASME standards (american society of mechanical engineers) BPVC (boiler pressure vessel code) Sec. IX-2021 with SA516 70N material. Indestructive test for this welding qualification, there are 4 types of testing with the number of specimens to be tested, namely: testing tensile (2 specimens), testing bend (4 specimens), testing charpy iMPact (2 sets or 6 pcs specimen), and testing hardness vickers (1 specimen). Number of specimens tensile and bend specified in ASME BPVC Sec. IX-2021 on QW-451.1 and for the number of test specimens charpy iMPact has been specified in ASME BPVC Sec. VIII. 1-2021 on UG-84 as well as for total specimen hardness vickers specified in NACE MR0175/ISO 15156-2:2023E table A.1. Results of testing tensile obtained a figure of 542 MPa (N/mm2) with a minimum requirement of 485 MPa (N/mm2), testing bend no open discontinuities found, for test results charpy iMPact the smallest is 47 joules with a minimum requirement of 20 joules for single hairy. And for testing hardness vickers highest value 217 HV on section weld cap with requirements weld root is 250 HV while the highest value is on the part weld cap is 275 HV. The results of this test indicate that the welding procedure complies with the requirements and conditions set out in ASME BPVC Sec. IX-2021 in testing destructive test.
Pengujian Rusak Untuk Procedure Qualification Record Sambungan Kombinasi Las SMAW-FCAW Pada Material BS EN 10025 S355J2 Berdasarkan Standar AWS D1.1/D1.1M:2020 Rahman, Gulam Fazlur; Ariyanto, Nugroho Pratomo; Irawan, Benny Haddli
Jurnal Teknik Mesin Vol 17 No 2 (2024): Jurnal Teknik Mesin
Publisher : Politeknik Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30630/jtm.17.2.1208

Abstract

PQR Qualification (Procedure Qualification Record) is an important part of welding. To ensures that the welding procedures used meet the quality requirements of the welding fabrication project. The purpose of this study was to determine the quality of welding and material thickness resistance attest coupon. One way to determine welding qualifications by means of this procedure is to use damage testing which is carried out on the material and welding until it is damaged and meets the set standards. This research will discuss PQR based on the AWS D1.1/D1.1M:2020 standard by requiring two tensile test specimens, two sets of scharpy v-notch (a set of three specimens), four side bend specimens and one macro specimen. The number and type of specimens are set in the AWS D1.1/D1.1M:2020 standard. Results of testing tensile obtained the difference in tensile strength between specimens 1st and 2nd specimens. The value obtained for tensile strength are 508 MPa and 515 MPa with 7 MPa of differences, but these results still with in the limits range of 470 to 630 MPa. Charpy impact testing obtained the results above required value of minimum 27 Joule. The surface bending test of the test specimen did not show any defect as well as in the macro testing. From the results of this tests, the quality of the welding and the thickness of the material can be determined.
ANALISIS TINGKAT RISIKO POSTUR KERJA DAN PERBAIKAN ERGONOMI PADA PENEMPATAN MESIN GERINDA ULIR PIPA OCTG MENGGUNAKAN METODE REBA Ulfah, Nurul; Wibowo, Ari; Ariyanto, Nugroho Pratomo; Puspita, Roza; Arifin, Nurul Laili; Sembiring, Nikolas; Adicita, Yosef
Virtual of Mechanical Engineering Article Vol 10 No 2 (2025): V-MAC
Publisher : Prodi Teknik Mesin Universitas PGRI Banyuwangi

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Abstract

Postur kerja yang tidak sesuai bisa menjadi pemicu timbulnya keluhan fisik pada pekerja, terutama jika dilakukan dalam waktu lama dan berulang. Penelitian ini bertujuan untuk menganalisis postur kerja operator dalam proses penggerindaan ulir pada pipa OCTG dengan menggunakan metode Rapid Entire Body Assessment (REBA), serta perbaikan ergonomi yang dibutuhkan untuk mengurangi potensi risiko. Penilaian dilakukan menggunakan metode REBA dengan pendekatan deskriptif semi-kuantitatif. Data diperoleh dari observasi langsung di lapangan, dokumentasi foto, pengukuran sudut tubuh menggunakan AutoCAD, dan wawancara dengan dua orang operator. Hasil awal menunjukkan bahwa posisi kerja operator termasuk dalam kategori risiko sedang, dengan skor REBA sebesar 7. Untuk mengurangi risiko tersebut, dudukan gerinda dibuat yang disesuaikan dengan tinggi badan operator. Setelah perbaikan dilakukan, skor REBA menurun menjadi 2, yang menunjukkan risiko rendah. Perubahan terlihat jelas terutama pada posisi punggung, leher, dan kaki yang menjadi lebih tegak dan seimbang. Hasil ini menunjukkan bahwa perbaikan sederhana yang memperhatikan kenyamanan postur kerja dapat berdampak besar terhadap kesehatan dan kenyamanan pekerja, serta membantu menciptakan lingkungan kerja yang lebih baik.
Static Stress Simulation Analysis of Skid Frame of Portable Open Waste Container Using FEA Method on SolidWorks Ulfah, Nurul; Adicita, Yosef; Ariyanto, Nugroho Pratomo; Puspita, Roza; Arifin, Nurul Laili; Wibowo, Ari; Putra, Rama Dani Eka
Journal of Engineering Science and Technology Management (JES-TM) Vol. 5 No. 2 (2025): September 2025
Publisher : Journal of Engineering Science and Technology Management

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Abstract

Portable open waste container is a traditional waste transport tool that is still widely used in various places. Skid frame is an important component in the construction of portable open waste container that serves to withstand static and dynamic loads during waste transport. Therefore, it is necessary to analyse the strength of the skid frame structure to ensure the design is able to withstand the given load. This research aims to analyse the stress distribution, deformation, and safety factor of the portable open waste container skid frame using the Finite Element Analysis method in Solidworks software. The analysis results show that the maximum stress that occurs in the skid frame is 249.921 MPa which almost reaches the yield stress of ASTM A36 steel material, which is 250 MPa, with a maximum deformation of 20.544 mm, and a minimum safety factor of 0.6. Based on these results, it can be concluded that the skid frame design needs to be optimised to improve the durability of the structure and safety during operation
Rancang Bangun Kerangka Tanaman Hidroponik Politeknik Negeri Batam Pamungkas, Nurman; Widiastuti, Hanifah; Restu, Fedia; Leksonowati, Nur Fitria Pujo; Arifin, Nurul Laili; Muvariz, Mufti Fathonah; Ulfah, Nurul; Widodo, Widodo; Baharudin, Budi; Fajrin, Aulia; Fyona, Annisa; Kamsyah, Domi; Gemala, Mega; Rosbandrio, Wowo; Aryswan, Adhe; Siregar, James; Saputra, Hendra; Irawan, Benny Haddli; Saputra, Ihsan; Ariyanto, Nugroho Pratomo; Mutiarani, Mutiarani
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 5 No. 1 (2023): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v5i1.4866

Abstract

The hydroponic pilot project in the Batam State Polytechnic area was motivated by problems with economic conditions and declining health conditions during the Covid-19 pandemic. This project is expected to support the "growing your own food movement" in an effort to reduce unemployment, increase food security and a healthy lifestyle. The hydroponic method was chosen because it is very easy to do and does not require a large area of "‹"‹land. In this community service activity, a hydroponic plant building framework will be made as a prototype of an efficient and efficient hydroponic building so that it can be used by the wider community. This activity is also useful for applying design knowledge as one of the PbL activities carried out by CAD, CNC, CAM, and Fabrication Engineering courses in the Mechanical Engineering Department, so that it can become an arena for higher education participation to support people's lives. The method of implementing this community service activity is to make observations to find a suitable area to build a hydroponic plant house, then the results of the observations are poured in the form of a design by utilizing software so that the materials needed and the shape of the framework that is built can be known. The last activity is making a hydroponic plant place. This activity is planned to be carried out from April to November 2021. Based on the results of the evaluation of the service program questionnaire for product distribution, it is known that the majority of respondents are satisfied with the products produced.
OPTIMALISASI SUMBER DAYA DAN TEKNOLOGI DALAM PROGRAM PEMBERDAYAAN MASYARAKAT DESA PULAU JEMARE Leksonowati, Nur Fitria Pujo; Pamungkas, Nurman; Butar, Hendra Butar; Aryswan, Adhe; Juangsa Putra, Lalu Giat; Fyona, Annisa; Nugroho, Cahyo Budi; Wibowo, Ari; Gemala, Mega; Ariyanto, Nugroho Pratomo; Arifin, Nurul Laili; Puspita, Roza; Sriyanto, Sriyanto; Dzulfiqar, Mohamad Alif; Stefani, Windy; Batubara, Ninda Hardina; Fajrin, Aulia; Purba, Adi Syahputra; Manurung, Meilani Mandhalena; Budiman, Budiman
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 7 No. 1 (2025): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v7i1.7105

Abstract

This paper discusses in depth the implementation of the Village Community Empowerment Program (P2MD) carried out on Jemare Island. The main focus of this program is the application of appropriate technology, which includes public street lighting and a water pump system, both powered by solar panels. The main objective of this initiative is to improve the quality of lighting and the provision of clean water on the island, two important aspects that are greatly needed by the local residents. Through a series of intensive observations and discussions with the local residents, the community service team was able to identify and solve various problems faced by the residents. As a result of these efforts, four street lights have been successfully installed and operated, and the water pump system has been successfully connected to the water pump machine and water storage tank. It is hoped that this initiative can have a significant positive impact on the quality of life of the residents of Jemare Island, support their business activities and economy, and provide a solution to the uneven distribution of electricity by the state electricity company (PLN). This solution is practical because it utilizes renewable energy in the form of sunlight, which is abundantly available on Jemare Island.
Enhancing ASTM B424 UNS N08825 Long Seam Weld Liner Material with Annealing Quenching Techniques in the Cladding Process on the Surface of Steel Pipes Yunasri, Yunasri; Hasibuan, Fardin; Hakim, Arif Rahman; Ariyanto, Nugroho Pratomo
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 68 No 2 (2024): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v68i2.370

Abstract

The use of cladding methods in manufacturing corrosion-resistant pipes is crucial for industries such as oil and gas, chemical plants, and pressure vessel manufacturing. This study focuses on ASTM B424 UNS N08825, a corrosion-resistant alloy (CRA) to be used as the surface layer for steel pipes. The cladding method involves forming CRA sheets into longitudinal pipes, followed by welding the joints, annealing, and rapid cooling before high process expansion to surface layer the steel pipes. At a temperature of 930-990°C, the annealing process aims to reduce stress and improve material properties, followed by rapid cooling to stabilize the microstructure. Various tests were conducted on the CRA liner pipes with or without annealing and quenching, including tensile testing, hardness testing, chemical composition analysis, and microstructure examination. The results showed that the material's ultimate tensile strength and hardness significantly increased after the treatment, with better uniformity in the microstructure. This study concludes that annealing and rapid cooling enhance the mechanical properties and stability of ASTM B424 UNS N08825, allowing the cladding process on steel pipe surfaces to be performed flawlessly and making it suitable for high-performance applications in corrosive environments.
Kolaborasi Strategis Politeknik Negeri Batam-Industri: Pelatihan Magnetic-Penetrant Testing untuk Siswa SMKN Batam Albana, Muhammad Hasan; Ariyanto, Nugroho Pratomo; Arifin, Nurul Laili; Ningsih, Tiwi Gustria; Adicita, Yosef; Dewi, Ifti Luthviana; Setiawan, Oki; Rusdwinanto, Chandra Defta; Ismail, Muhammad
Jurnal Malikussaleh Mengabdi Vol. 5 No. 1 (2026): Jurnal Malikussaleh Mengabdi, Januari 2026
Publisher : LPPM Universitas Malikussaleh

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29103/jmm.v5i1.25276

Abstract

Industri strategis di Kota Batam, seperti galangan kapal dan migas, membutuhkan sumber daya manusia terampil di bidang Uji Tak Rusak (Non-Destructive Testing - NDT). Namun, lulusan Sekolah Menengah Kejuruan (SMKN) seringkali menghadapi kesenjangan kompetensi di bidang spesifik ini. Program Pengabdian kepada Masyarakat ini bertujuan untuk menjembatani kesenjangan tersebut melalui pelatihan Magnetic Testing (MT) dan Penetrant Testing (PT) bagi siswa SMKN. Kegiatan ini dirancang sebagai kolaborasi strategis antara Politeknik Negeri Batam, praktisi industri, dan empat SMKN di Kota Batam, dengan melibatkan 19 siswa sebagai peserta. Metode pelatihan mencakup penyampaian teori, demonstrasi, dan sesi praktik langsung, dengan evaluasi keberhasilan program yang difokuskan pada analisis kuesioner kepuasan dan persepsi manfaat. Hasil evaluasi menunjukkan tingkat keberhasilan yang sangat tinggi, di mana 100% peserta memberikan respon positif terhadap seluruh aspek pelatihan. Analisis kualitatif juga mengonfirmasi bahwa peserta merasa lebih kompeten dan percaya diri untuk melakukan pengujian NDT dasar setelah mengikuti kegiatan. Simpulannya, pelatihan ini terbukti efektif sebagai model implementasi program "link and match" yang tidak hanya meningkatkan kepuasan tetapi juga kompetensi praktis siswa, sehingga berpotensi meningkatkan daya saing mereka untuk memasuki dunia industri.
Co-Authors Adhe Aryswan Adi Syahputra Purba Adicita, Yosef Aldyno Heryanda Andy Parulian Siregar Annisa Fyona Ari Wibowo Ari Wibowo Arif Rahman Hakim Arif Wahyu Budiarto Aulia Fajrin Baharudin, Budi Batubara, Ninda Hardina Budi Baharudin Budiman Budiman Butar, Hendra Butar Cahyo Budi Nugroho Dewi, Ifti Luthviana Didi Istardi Domi Kamsyah Fajrin, Aulia Fardin Hasibuan Fauzun Atabiq Fedia Restu Hanifah Widiastuti Hendra Butar Butar Hendra Saputra Ihsan Saputra Ikram Akrabi Irawan, Benny Haddli Irwanto Zarma Putra James Siregar Jonas Felix Siregar Kartika Kartika Lalu Giat Juangsa Putra Mega Fatimah Rosana Mega Gemala Meida Perwira Antartika Meilani Mandhalena Manurung Mikie Febri Mohamad Alif Dzulfiqar Mufti Fathonah Muvariz Muhammad Abdul Ghafur Muhammad Andi Nova Muhammad Hasan Albana Muhammad Ismail Muhammad Ismail Muhammad Nurhidayat Muhammad Syafei Gozali Mutiarani Mutiarani MUTIARANI MUTIARANI Nidia Yuniarsih Ningsih, Tiwi Gustria Nisrina Afifah Novianti Nur Fitria Pujo Leksonowati Nurman Pamungkas Nurul Laili Arifin Nurul Ulfah Nurul Ulfah Putra, Rama Dani Eka Rafi Julio Putra Rahman Hakim Rahman, Gulam Fazlur Rizky Pratama Hudhajanto Rosbandrio, Wowo Roza Puspita Rusdwinanto, Chandra Defta Saiful Arif Sapto Wiratno Satoto Sembiring, Nikolas Setiawan, Oki Siregar, James Tian Havwini Widodo Widodo Widodo Widodo Windy Stefani Wissesa Wissesa Wowo Rossbandrio Yogantara Yogantara Yunasri, Yunasri