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Journal : International Journal of Industrial Research and Applied Engineering

Operator Idle Time Rectification as the Solution to Cycle Time Reduction in Oxygen Sensor Production Melvin Harsono; Joni Welman Simatupang
International Journal of Industrial Research and Applied Engineering Vol 3, No 1 (2018)
Publisher : Institute of Research and Community Outreach - Petra Christian University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (334.822 KB) | DOI: 10.9744/jirae.3.1.14-18

Abstract

In factory works, there are systems that need to be followed in order to create a well-ordered process such that Just In Time (JIT) production can be reached. The lean manufacturing principle is one of the solutions for sustainable factory system. Within the lean manufacturing system, there are many tools that can be applied for sustainability and improvement. In this paper, Kaizen, the Japanese business philosophy as one of the lean manufacturing principle tools, is applied to give an improvement in reducing production cost. It is done by continuous observation, note, and analysis of time consumption required by the production line. A new Kaizen analysis from a new point of view is applied by comparing the impact of adding operator to the production line to the Over Time (OT) cost and renewing part of the machine-tool mapping for faster Takt Time (TT). Kaizen activity was successfully analyzed. It shows that the production Cycle Time (CT) can be deducted by 0.5 seconds which will reduce the production revenue cost by 10.8%.
Co-Authors Abdul Aziz Prihandoko Abdul Wahid Adam Mardamsyah Adamzah Suyuti Bakar Adistia, Nurul Amandha Aditya Rachmat Saputro Afira, Fadhillah Afristanto, Sasfitra Decky AGUS RIYANTO Aida Mahdalena Lubis Amar Ma’aruf Gusnadi Amiliansyah, Husna ANAM, FAJAR CHOIRUL Andri Setia Prabowo Antonius Suhartomo Asep Mamat Rahmat Solihat Aulia Rahman Azis Wibowo Azis Wibowo Aziz, Moch Baihaqi, Muhammad Yeza Bayu Prasetyo, Bayu Bintang Ramadhan Prasetya Bonifasius Raditya Cakranegara, Pandu Adi Carolus Kaswandi Clementine Mavridis David Tyler Dewandaru, Bambang Dodi Garinto Enndi Chiu Evi Rismauli Faisal Samsuri Faisal Syamsuri Fajar Choirul Anam Fajar Heru Santoso Fauzi Hadinegara Fernando Fernando Filson Maratur Sidjabat Galih Suryo Gumilang Harki Apri Yanto Harun Maya Baheli Hendra Jaya Tarigan Hendrana Tjahjadi Ibadurahman Hanif Indra Sucipta Indra Sucipta Intan Agnita Rizki Irwan Purnama Irwan Purnama Joana Victorine Harryanto Johan Krisnanto Runtuk Juno Fariko Kaburuan, Emil Robert Kristi Mahardi Kristiantho Sulistiohadi Kuncoro Kuncoro Kuncoro Kuncoro Ludfi Ahmad Prastyo Lydia Anggraini Marojahan Tampubolon Mau, Sealtial Melvin Harsono Michael Yosua Mochammad Aziz Muhammad Ekka Januar Akbar Muhammad Rayhan Syahida Ramadhan Ningrum Suryaningsih Nurul Amandha Adistia Pukhrambam, Puspa Devi Pukhrambam, Puspa Devi Purnama, Irwan Qurais Shihab, Rizky Aryan R. Hilary A Yoga R. Hilary Yoga Ardanta Rafael Ryan Putra Rafi Amartya Santosa Resmana Lim Ria Bramasto Ria Bramasto Ridha Muhlita Putra Rijal Hakiki Rizky Aditya Nurdiansyah Rizky Ariyan Qurais Shihab Rizky Aryan Qurais Shihab Roni Permana Saputra Rospawan, Ali RR. Ella Evrita Hestiandari Safitri, Cutifa Saifullana, Saifullana Samsuri, Faisal Sasfitra Decky Afristanto Sielvya Rahma Maulida Simangunsong , Evanco Hollis Pardamean Siti Hamidah Sri Anwar Ikhwanuddin Suha Aritonang Theodora Valerie Tole Sutikno Vincent Vincent Vincent Vincent Vincent Vincent, Vincent Wilbert Wijaya Yogi Saputra Yosua Marcellino Yosua Siringoringo Yosua Siringoringo Zahrotul Zanah Zano Junior