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Journal : Bharasumba Jurnal Multidispliner

EFFICIENCY ANALYSIS OF ROTARY KILN EQUIPMENT IN FACTORY II PT. SEMEN BATURAJA (PERSERO) Tbk. REVIEW OF THERMAL EFFICIENCY Perdana. Ts, Redho; Cundari, Lia; Safaruddin, Safaruddin; Robiansyah, Robiansyah
Jurnal Multidisipliner Bharasumba Vol 1 No 04 (2022): Jurnal Multidisipliner Bharasumba
Publisher : Pusat Studi Ekonomi, Publikasi Ilmiah dan Pengembangan SDM

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62668/bharasumba.v1i04.328

Abstract

Semen Baturaja (Persero) Tbk. is a factory that produces cement as a raw material for construction for small to large scale. The cement industry is one of the industries that in the production process consumes a large amount of energy, the costs incurred for energy consumption in a cement factory range from 20% - 30% of the total cost of production. The largest energy requirement comes from the combustion process in the kiln. Rotary Kiln is the main equipment in the manufacture of cement which requires heat of combustion for the kilnker formation process. The main source of heat of combustion comes from coal. The evaluation of the rotary kiln was carried out to determine the performance of the calcination process on the rotary kiln which will affect the clinker formation in terms of processing time to the load on process costs. While the calculation method used by calculating the mass balance of each input and output component, as well as the heat balance of each input and output component. Then from the heat balance calculation can be used to calculate efficiency. From the calculation, the average actual efficiency is 60.33% with an average specific fuel consumption of 867.21 kcal/kg. The heat efficiency in the rotary kiln is not efficient because the efficiency of the rotary kiln is below the standard 80-85%.  
EFFICIENCY ANALYSIS OF ROTARY KILN EQUIPMENT IN FACTORY II PT. SEMEN BATURAJA (PERSERO) Tbk. REVIEW OF THERMAL EFFICIENCY Perdana. Ts, Redho; Cundari, Lia; Safaruddin, Safaruddin; Robiansyah, Robiansyah
Jurnal Multidisipliner Bharasumba Vol 1 No 04 (2022): Jurnal Multidisipliner Bharasumba
Publisher : Pusat Studi Ekonomi, Publikasi Ilmiah dan Pengembangan SDM

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62668/bharasumba.v1i04.328

Abstract

Semen Baturaja (Persero) Tbk. is a factory that produces cement as a raw material for construction for small to large scale. The cement industry is one of the industries that in the production process consumes a large amount of energy, the costs incurred for energy consumption in a cement factory range from 20% - 30% of the total cost of production. The largest energy requirement comes from the combustion process in the kiln. Rotary Kiln is the main equipment in the manufacture of cement which requires heat of combustion for the kilnker formation process. The main source of heat of combustion comes from coal. The evaluation of the rotary kiln was carried out to determine the performance of the calcination process on the rotary kiln which will affect the clinker formation in terms of processing time to the load on process costs. While the calculation method used by calculating the mass balance of each input and output component, as well as the heat balance of each input and output component. Then from the heat balance calculation can be used to calculate efficiency. From the calculation, the average actual efficiency is 60.33% with an average specific fuel consumption of 867.21 kcal/kg. The heat efficiency in the rotary kiln is not efficient because the efficiency of the rotary kiln is below the standard 80-85%.  
Co-Authors Achmad Naufal Al Ghifary Achmad Zaidan Ade Tiara Afrah, B. Dawami Agung D. Aryansyah Agung Gunawan Agus Suranto Al-Faiz, Ahmad Haris Aldi Ramadhani Alfatih, Muhammad Ma'ruf Alisan, Cinthya Putri Alna Livia Fanneza Althaf Taufiqurrahman Alvina Suryadinata Amanda Nabila Hasya Andini, Handalia Putri Annafi, Muhammad Ariva, Helmi Asha Aisha Julian Asnari, Muhammad Asyeni Miftahul Jannah Azhari, M. Thohir Bazlina Dawami Afrah Bobby Redian David Bahrin Dedek Oktari Dwi Anggraini Dwi Budi Santoso Dyos Santoso Eki Saputra Endang Supriyatna Fachry Abda El Rahman Fahmi Nurusman Faisal Akbar Adin Farid Hayu Kurniawan Fitri Hadiah Fitri, Rizza Fadillah Friskha Hanifah Sakinah Gayatri, Rianyza Guluh Fauziah Marintika Habil Majid Wirawan Hadi Samhudi Herani, Lingga Putri Ihsan Riyadi, Muhammad Ilmiaty, R. Silvia Indahsari, Siti Rachmi Januari, Ristian Julian, Asha Aisha Kha-Rizma Yudia Zannah Larasati, Wulan Ayum Leily Nurul Komariah Leonardo R. Ginting Luthfiyah A. Sayyidah M Ihsan Riady Muhammad A. Rizan Muhammad Alik Aziz Muhammad Ardian Muhammad Radhiy Sukandar Nanda Citra Arisma Novia Sumardi Nucke Aurelia Oktarinasari, Eva Omar Ibrahim Patrick Rudy Meizakh Perdana. Ts, Redho Putri, Anisyah Kamila R. Rosalina Rahmadian, M. Rafly Rahmadian, Muhammad R Ramadhanty, Rizky Vasya Riady, M.I. Ripaldi, Alif Rizka Wulandari Putri Rizki, Fadhilah Rosalina Rosalina RR. Ella Evrita Hestiandari Selpiana, Selpiana Shailendra, F. Habib Sinta, Eis Candra Suci Dwijayanti Suhendra, Ahmad Adi Susila Arita Susmanto, Prahady Teddy Suryadinata Tubagus Riadz Tuti Indah Sari, Tuti Indah Tuty Emilia Agustina Untung Waluyo uthfiyah A. Sayyidah wahyuningsih, dwi retno Winandyo Mangkoto Wulan Ayum Larasati Yandriani Yandriani Zalman, Arjun