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Recent Advances in Energy-Efficient Fractional-Order PID Control for Industrial PLC-Based Automation: A Review Francis, Sandra; Shah, Pritesh; Singh, Abhaya Pal; Sekhar, Ravi
International Journal of Robotics and Control Systems Vol 5, No 2 (2025)
Publisher : Association for Scientific Computing Electronics and Engineering (ASCEE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31763/ijrcs.v5i2.1825

Abstract

Through intelligent control and data-driven decision-making, Industry 4.0 transforms industrial automation by combining the digital, physical, and virtual worlds. The use of advanced control techniques, especially Fractional-Order PID (FOPID) controllers, has drawn a lot of attention due to the rising need for accurate and energy-efficient industrial automation. By examining recent developments in the application of energy-efficient FOPID controllers for Programmable Logic Controller (PLC) based automation systems, this review tries to bridge a gap in the body of literature. The study thoroughly examines more than ten years of research, classifying contributions according to optimization, fractional calculus approximations, and control design techniques. The reported results from various studies are compared using key performance indicators like energy consumption, ISE, ITAE, and IAE. The results show that FOPID controllers continuously perform better than classical PID in terms of energy efficiency, robustness, and control accuracy. However, there are still difficulties in striking a balance between real-time constraints and computational complexity, particularly in industrial settings. This review emphasizes how FOPID controllers can be used to achieve automation that is Industry 4.0 compatible, adaptive, and energy-efficient. It also emphasizes the necessity of future studies into hybrid optimization and lightweight implementation for nextgeneration PLC systems, as well as the need for standardized benchmarking frameworks.
Enhancing Random Forest Model Accuracy using GridSearchCV Optimization for Predicting Multi-Cylinder Engine Performance with Hydrogen-Enriched Natural Gas Blends Sutar, Prasanna S; Sekhar, Ravi; Sonawane, Shailesh B; Bandyopadhyay, Debjyoti; Rairikar, Sandeep D; Thipse, Sukrut S; Ganorkar, Hiranmayee
Journal of Engineering and Technological Sciences Vol. 57 No. 5 (2025): Vol. 57 No. 5 (2025): October
Publisher : Directorate for Research and Community Services, Institut Teknologi Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.5614/j.eng.technol.sci.2025.57.5.9

Abstract

Diesel generators (gensets) are essential in India for industries, construction, agriculture, and as backup power for hospitals and data centres. Common fuels include diesel, petrol, natural gas, and, increasingly, solar energy, with hybrid systems gaining popularity for improved efficiency and reduced emissions. Diesel gensets remain reliable and cost-effective, especially in remote areas, but growing environmental concerns are driving adoption of cleaner alternatives like compressed natural gas (CNG), bio-CNG, and dual-fuel systems. HCNG (hydrogen-enriched compressed natural gas) gensets are more efficient and environmentally friendly, though they require greater initial investment. Adding hydrogen enhances combustion and reduces emissions. In this study, various HCNG blends were tested on a multi-cylinder, single-speed gas engine. Experimental evaluation of combustion and performance characteristics is typically time and resource-intensive, so Machine Learning (ML) was applied to streamline the process, thereby minimizing the number of required experiments. The engine performance is assessed using the engine dynamometer, whereas the combustion characteristics are obtained from the High-Speed Data Acquisition (HSDA) system. A Random Forest (RF) regression model was developed to predict performance and combustion characteristics for higher HCNG blends from lower-blend data, with hyperparameter optimization used to improve accuracy and minimize overfitting. Predicted values were validated against experimental results, showing strong correlations. Key parameters like Brake-Specific Fuel Consumption (BSFC), Brake Mean Effective Pressure (BMEP), Exhaust Temperature, Maximum In-Cylinder Combustion Pressure (Pmax), Indicated Mean Effective Pressure (IMEP) and Combustion Duration were predicted, with evaluations showing strong correlations between predicted values and actual results.
PID-based with Odometry for Trajectory Tracking Control on Four-wheel Omnidirectional Covid-19 Aromatherapy Robot Iswanto, .; Ma'arif, Alfian; Maharani Raharja, Nia; Supangkat, Gatot; Arofiati, Fitri; Sekhar, Ravi; Uddin Rijalusalam, Dhiya
Emerging Science Journal Vol. 5 (2021): Special Issue "COVID-19: Emerging Research"
Publisher : Ital Publication

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28991/esj-2021-SPER-13

Abstract

Inhalation therapy is one of the most popular treatments for many pulmonary conditions. The proposed Covid-19 aromatherapy robot is a type of Unmanned Ground Vehicle (UGV) mobile robot that delivers therapeutic vaporized essential oils or drugs needed to prevent or treat Covid-19 infections. It uses four omnidirectional wheels with a controlled speed to possibly move in all directions according to its trajectory. All motors for straight, left, or right directions need to be controlled, or the robot will be off-target. The paper presents omnidirectional four-wheeled robot trajectory tracking control based on PID and odometry. The odometry was used to obtain the robot's position and orientation, creating the global map. PID-based controls are used for three purposes: motor speed control, heading control, and position control. The omnidirectional robot had successfully controlled the movement of its four wheels at low speed on the trajectory tracking with a performance criterion value of 0.1 for the IAEH, 4.0 for MAEH, 0.01 for RMSEH, 0.00 for RMSEXY, and 0.06 for REBS. According to the experiment results, the robot's linear velocity error rate is 2%, with an average test value of 1.3 percent. The robot heading effective error value on all trajectories is 0.6%. The robot's direction can be monitored and be maintained at the planned trajectory. Doi: 10.28991/esj-2021-SPER-13 Full Text: PDF