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Pengaruh Insulasi pada Resistance Spot Weld dengan Elektroda Titik Ganda Celah Paralel Satu Sisi Azwar Amat, Mohammad; Sifa, Agus; Dionisius, Felix; Endramawan, Tito; Apriyandi, D.D.; Rudiana
Journal of Applied Mechanical Technology Vol 3 No 1 (2024): Journal of Applied Mechanical Technology (JAMET)
Publisher : Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/journalofappliedmechanicaltechnology.v3i1.59

Abstract

Current leakage in parallel gap single-sided double spot welding tools occurs if the insulation to the mass-body, either from the work table or the drive system, can reduce the current concentration and result in double-sided welding being relatively difficult to carry out or the weld results being poor. Therefore in this research, an experiment was carried out to test the machine how big the effect of leakage current is on the quality of welded joints by comparing the strength of the joint between a system without insulation and a system using insulation using the independent sample t-test statistical method with a confidence level of 95%. The results of the study show that overall the max load for CT 3 to 10 is a mean difference between without and with insulation, although it is not very significant, this is because the shear test data from the group without insulation has quite a high deviation. High deviations also occur in the upper yield data, the strongest conclusion is that providing insulation (or preventing leakage current) provides a more consistent welding result as seen from the results of the shear test data. Only CT 3 has a significant impact on both max load and upper yield.
PERACANGAN DAN PEMBUATAN STABILIZER PERAHU MATERIAL KOMPOSIT SERAT JERAMI DAN RESIN POLYESTER Ghozali, Muhamad; Endramawan, Tito; Van Gunawan, Leo
Jurnal Permadi : Perancangan, Manufaktur, Material dan Energi Vol 6 No 03 (2024): JURNAL PERMADI: PERANCANGAN, MANUFAKTUR, MATERIAL DAN ENERGI
Publisher : Universitas Nusa Putra

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52005/permadi.v6i03.167

Abstract

Penelitian ini bertujuan untuk merancang dan membuat stabilizer perahu dari material komposit berbahan serat jerami padi dan resin polyester. Latar belakang penelitian ini adalah penggunaan stabilizer perahu tradisional yang masih menggunakan bahan bambu dan busa yang kurang efisien serta masalah limbah jerami padi yang belum dimanfaatkan secara optimal. Metode penelitian melibatkan pembuatan spesimen dengan berbagai fraksi volume serat dan resin, kemudian dilakukan uji tarik dan uji bending untuk menentukan kekuatan komposit yang dihasilkan. Hasil pengujian menunjukkan bahwa fraksi volume serat 5% dan resin 95% menghasilkan kekuatan tarik dan bending tertinggi dengan nilai masing-masing 20,75 N/mm² dan 192,94 N/mm². Berdasarkan hasil analisis simulasi menggunakan Solidworks, desain stabilizer dengan komposisi serat 15% dan resin 85% dipilih untuk digunakan dalam aplikasi lapangan. Stabilizer yang dihasilkan menunjukkan kinerja yang baik dalam uji lapangan, dengan nilai faktor keamanan sebesar 1.087,56. Penelitian ini menyimpulkan bahwa komposit serat jerami padi dapat menjadi alternatif bahan yang kuat, ringan, dan ekonomis untuk stabilizer perahu.
PERANCANGAN MESIN PELET IKAN UNTUK MENINGKATKAN PRODUKTIVITAS BUDIDAYA PERIKANAN Nur Rohmat, Yusup; Ghozali, Muhamad; Haris, EMin; Endramawan, Tito
Jurnal Pengabdian kepada Masyarakat (NADIMAS) Vol 4 No 1 (2025): Jurnal Pengabdian kepada Masyarakat (Nadimas)
Publisher : Pusat Penelitian dan Pengabdian kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/nadimas.v4i1.88

Abstract

Indramayu is the largest rice barn area in Java, so it contributes waste from the rice production process, but the waste processing process is less productive or there are very few enthusiasts. So there is a very big opportunity by utilizing waste which is more useful, namely by processing it into fish pellets which have a high price value compared to other processing methods. The design of the rice husk grinding machine uses a type 32 disk mill knife and a type 32 fish pellet printer that will print 3 mm pellets with a machine frame dimension of 849 x 597 x 918. The frame of this machine uses 40 x 40 x 1.35 mm hollow iron. The specifications of this fish machine consist of three main components, namely a husk refiner, a pellet dough mixer, and a fish pellet molder driven by a combustion engine with the motor power and speed used, namely a refiner power of 1.82 HP with a speed of 3600 rpm, a mixer power of 1.86 HP with a speed of 771.42 rpm, a molding power of 0.56 HP with a speed of 771.42 rpm. So the total power used for this machine is 5.5 HP or 4.1 kw. So it can be seen that the motor power is 5.5 HP < 7 HP, so a 7 HP drive motor can be used.
Performance of Rice Grain Conveyor Vacuum Blower with Variations in the Number and Shape of Impeller Angles Suwandi, Dedi; Sifa, Agus; Endramawan, Tito; Sumeru, Kasni
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 9, No 1 (2025)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v9i12025p154

Abstract

Separating rice and bran, moving rice to storage, and other processes related to moving grain or rice. In the modern rice milling industry, the process of transferring grain material already uses a pneumatic conveying system; a vacuum blower system for transferring grain is needed when milling grain to become rice. The research method used to obtain the shape of a vacuum blower with strong inlet suction power and outlet thrust is carried out by Computational Fluid Dynamics simulation and testing several types and variations in the number of blades. Simulation of forward curved blade type impellers, backward curved blade, and straight radial blade with variations in the number of 8, 10, and 12 blades. From the impeller simulation, it was obtained that the straight radial blade with 8 blades was the best. The best impeller types were made using the manual method. Measurement results were on the straight radial blade type impeller with 8 blades, with a motor speed of 1,000 rpm; the results of measuring air speed at the inlet were 34.95 m/s and at the outlet 23.08 m/s. In addition, the difference in the results between in simulation and the experiment is due to the fabrication process and air leaks.
Rancang Bangun dan Pengujian Mesin Penggiling dan Pengaduk Bumbu Soto Mie Kapasitas 10 kg Irawan, Candra; Pradhana, Claudha Alba; Farhan, Ahmad; Endramawan, Tito; Sukroni; Haris, Emin
METALIK : Jurnal Manufaktur, Energi, Material Teknik Vol. 4 No. 2 (2025): Metalik: Jurnal Manufaktur, Energi, Material Teknik
Publisher : Universitas Muhammadiyah PROF. DR. HAMKA Fakultas Teknik – Program Studi Teknik Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22236/metalik.v4i2.21015

Abstract

Proses pembuatan bumbu Soto Mie Bogor secara manual membutuhkan waktu yang lama, antara 1 hingga 2 jam untuk mengolah 3 kg bumbu, dan mengandalkan tenaga manusia yang besar. Hal ini mengakibatkan pengadukan yang tidak merata serta mempengaruhi kualitas bumbu. Penelitian ini bertujuan untuk merancang dan menguji mesin penggiling dan pengaduk bumbu Soto Mie Bogor dengan kapasitas 10 kg, yang terdiri dari 8 kg bumbu dan 2 kg minyak, guna meningkatkan efisiensi produksi UMKM. Mesin ini menggabungkan fungsi penggilingan dan pengadukan dalam satu unit yang digerakkan oleh motor listrik 0,75 kW dengan sistem transmisi gearbox rasio 1:40. Desain mesin menggunakan perangkat lunak SolidWorks 2021. Hasil pengujian menunjukkan bahwa mesin ini dapat mengurangi waktu pengolahan bumbu menjadi sekitar 1 jam, jauh lebih efisien dibandingkan dengan metode manual yang memakan waktu 3–4 jam. Mesin ini diperkirakan mengonsumsi sekitar 0,75 kWh per hari, dengan biaya listrik bulanan sekitar Rp31.000 jika beroperasi selama satu jam setiap hari. Implementasi mesin ini diharapkan dapat mengurangi kesalahan manusia, meningkatkan kapasitas produksi, dan mengoptimalkan waktu operasional UMKM Soto Mie Bogor.
Analisis Pengaruh Variasi Suhu Tempering Pada Sifat Mekanik Baja ASTM A36 Setelah Pengelasan SMAW Menggunakan Elektroda E 7016 Gunawan, Leo Van; Satya Andika, Puger; Endramawan, Tito; Haris, Emin; Sukardi, Casiman; Satria Jati, Unggul
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2144

Abstract

ASTM A36 is a type of structural metal that can be applied for various purposes such as making gears, bridge structures and ship buildings. After welding, ASTM A36 steel will produce residual stress. Residual stress in the welded metal is caused not balanced temperature distribution. The method for eliminating residual stress is tempering. Tempering is used to reduce residual stresses, increase the ductility and toughness of metals. This research aims to analyze the effect of variations in tempering temperature on the mechanical properties of ASTM A36 steel after SMAW welding using E7016 electrodes. The tensile strength test on the specimen showed the highest increase due to the tempering effect of 537,880 MPa at a temperature of 200°C. This is proven by the reduction in material hardness of 165.07 VHN at a tempering temperature of 200°C when compared to the hardness of the raw material. The growth of ferrite grains in the material structure shows that the ASTM A36 material is increasingly ductile after tempering. The results of research on the effect of variations in tempering temperature on the mechanical properties of ASTM A36 can be used as an alternative way to increase ductility after the welding process
Fabrication and mechanical properties of copper and silicon carbide-reinforced aluminum metal matrix composites processed by powder metallurgy Endramawan, Tito; Kusmayadi, Adi; Suwandi, Dedi; Hudayef, Ayatullah
Jurnal Polimesin Vol 23, No 2 (2025): April
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v23i2.6238

Abstract

Metal-matrix composites (MMCs) offer superior mechanical properties, making them ideal for advanced engineering applications. However, achieving optimal strength and hardness remains a challenge. This study investigated the role of copper (Cu) reinforcement in enhancing the mechanical performance of aluminum-silicon carbide (Al-SiC) composites fabricated via powder metallurgy. Composites were synthesized with 5 wt.% and 10 wt.% Cu and sintered at 500°C, 550°C, and 600°C. The results indicate that increasing Cu content significantly improved hardness and bending strength, with the 80%Al–10%Cu– 10%SiC composition exhibiting the highest hardness (96.86 kg/mm²) and bending strength (29.08 MPa) at 600°C representing a 37.86% and 74.03% increase, respectively, compared to the 5 wt.% Cu composites. Microstructural analysis confirmed uniform Cu and SiC dispersion, improved matrix bonding, and reduced porosity at elevated sintering temperatures. These findings highlight the potential of Cu-reinforced AlSiC composites for high-performance applications, particularly in wearresistant and structural components.
Penerapan Teknologi Bar Bending Machine Untuk Meningkatkan Kemandirian Bumdes Desa Segeran Kecamatan Juntinyuat Kabupaten Indramayu Gunawan, Leo Van; Endramawan, Tito; Ghozali, Muhamad; Sitohang, Mostars Mathew Iglesias; Hidayat, Muhammad Nur
DEDIKASI PKM Vol. 6 No. 1 (2025): DEDIKASI PKM UNPAM
Publisher : Universitas Pamulang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32493/dkp.v6i1.45072

Abstract

Badan Usaha Milik Desa (Bumdes) Segeran Kec. Juntinyuat Kab. Indramayu memiliki beberapa lini usaha seperti usaha pengolahan jeruk dan bengkel pengelasan. Dalam bidang usaha bengkel pengelasan Bumdes membantu desa dalam pembuatan infrastruktur seperti pembuatan tiang lampu jalan dan penutup saluran selokan. Namun mereka terkendala penekukan besi yang akan digunakan sebagai infrastruktur. Besi yang dijual di pasar masih berbentuk batang. Besi perlu ditekuk agar sesuai dengan desain rancangan infrastruktur yang telah dibuat. Proses penekukan besi di Desa Segeran ini masih manual menggunakan tangan. Hal ini membuat proses produksi menjadi lebih lama. Diperlukan mekanisasi dalam proses penekukan besi agar pekerjaan menjadi lebih cepat. Bar Bending Machine merupakan mesin penekuk besi yang menggunakan konsep rotary bending. Penerapan teknologi ini terbukti dapat mempercepat proses penekukan besi saat digunakan di Bumdes Desa Segeran.