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Redaksi Jurnal Rekayasa Mesin Jurusan Teknik Mesin Fakultas Teknik, Universitas Brawijaya Jl. MT. Haryono 167 Malang, Jawa Timur Indonesia 65145
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Rekayasa Mesin
Published by Universitas Brawijaya
ISSN : 23381663     EISSN : 24776041     DOI : 10.21776/ub.jrm
Core Subject : Engineering,
Mechanical Engineering
Rekayasa Mesin is published by Mechanical Engineering Department, Faculty of Engineering, Brawijaya, Malang-East Java-Indonesia. Rekayasa Mesin is an open-access peer reviewed journal that mediates the dissemination of academicians, researchers, and practitioners in mechanical engineering. Rekayasa Mesin accepts submission from all over the world, especially from Indonesia. Rekayasa Mesin aims to provide a forum for national and international academicians, researchers and practitioners on mechanical engineering to publish the original articles. All accepted articles will be published and will be freely available to all readers with worldwide visibility and coverage. The scope of Rekayasa Mesin are the specific topics issues in mechanical engineering such as design, energy conversion, manufacture, and metallurgy. All articles submitted to this journal can be written in Bahasa and English Language.
Arjuna Subject : -
Articles 965 Documents
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INVESTIGASI MIKROSTRUKTUR DAN KEKERASAN MATERIAL GEARBOX TRAKTOR TANGAN DENGAN METODE PENGECORAN LOGAM Kusnowo, Roni; Nadi, M. Rizki Gorbyandi; Hermana, Gita Novian; Siswanto , Ari; Nahrowi , Muhammad; Ruskandi , Cecep; Gemilang , Yun
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1420

Abstract

Tractor gearboxes have become a crucial mechanization tool in the agricultural industry in Indonesia. However, in practice, many of the hand tractor gearboxes available are still imported. Therefore, research is needed to produce hand tractor gearboxes to support domestic industry self-sufficiency. The gray cast iron hand tractor gearbox is produced using a metal casting process with sand molds. The material resulting from this metal casting process has a composition of 3.249 wt.% C, 1.757 wt.% Si, 0.6 wt.% Mn for the first batch, 3.153 wt.% C, 1.568 wt.% Si, 0.624 wt.% Mn for the second batch, and 3.105 wt.% C, 1.932 wt.% Si, 0.560 wt.% Mn for the third batch. Based on microstructure analysis, the gray cast iron consists of 5% ferrite phase, 95% pearlite, and flake graphite type A with a size of 5. Brinell hardness testing resulted in hardness values of 152, 155, and 164 BHN for the gray iron for the first, second, and third batches respectively. The gray cast iron has a yield strength of 163, 172, and 176 MPa for each batch respectively. Meanwhile, the tensile strength of the gray cast iron from each batch is 285, 311, and 326 MPa
ANALYSIS OF FIXED CARBON AND VOLATILE MATTER BRIQUETTES OF PINE SAWDUST AND COCONUT SHELL WASTE Dewi, Rany Puspita; Sumardi, Sumardi; Isnanto, Rizal
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1421

Abstract

Briquetting technology became one appropriate method that can be used to convert biomass waste into a renewable energy source. Sources of biomass raw materials that have promising potential are pine sawdust and coconut shell waste. Sawdust has potential for about 0.78 million m3/year and coconut shell waste around 360 thousand tons/year. The research aim was to analyse the effect of the carbonization temperature to volatile matter and fixed carbon of briquette. The research was done by variating carbonization temperature at 400 oC, 500 oC, and 600 oC. The result showed that at carbonization temperature of 400 oC, the volatile matter and fixed carbon was 42.28% and 55.74%. The volatile matter and fixed carbon are 43.19% and 54.96%, found at carbonization temperature 500 oC. The highest fixed carbon 55.98% and the lowest volatile matter 42.19% was found from carbonization temperature at 600 oC. The carbonization temperature in briquetting process affects the volatile matter and fixed carbon of briquette.
EFEK METODE FABRIKASI TERHADAP SIFAT MEKANIK PADA MATERIAL KOMPOSIT SANDWICH 3C3 KARBON UD 12 K 0°/DIVINYCELL CORE Muzayadah, Nurul Lailatul Muzayadah; Hardiyant, Indah Fitri; Nugroho, Afid Nugroho; Aritonang, Rian Suari Aritonang; Nurtiasto, Taufiq Satrio Nurtiasto
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1426

Abstract

Sandwich composites are engineering materials that can be optimized and replaced with metals, mainly applied in aircraft fields because of their high strength-to-weight ratio. The quality of the composite sandwich structure depends on which fabrication method is applied. The methods used in this study are vacuum bagging, VARI, and VARI + post-curing. In vacuum bagging methods, fiber and resin are laminated manually and then covered with plastic bagging. The plastic is connected to a vacuum pump using a hose to suck the air out. Then, the VARI (Vacuum Assisted Resin Infusion) method utilizes vacuum pressure from a vacuum pump to flow resin to the laminated area of the fibers. Therefore, this study applies various methods to determine possible differences in product yields in terms of complex parts, thickness, and mechanical properties of 3C3 Carbon Sandwich Composite UD12K 0°/DVC. The results of the research concluded that the optimal method to produce high mechanical properties is obtained from the VARI method, as seen from the results of the three-point. The bending test is 26.07 MPa, better than the vacuum bagging test, which is only 17.53 MPa. The post-curing also increased mechanical properties for the flatwise test at 4082.1 MPa, 3204.2 N for the edgewise test, and 38.05 N for the three-point bending test. The VARI method is also supported by showing the surface morphology structure from the three-point. The bending flexural test shows a tight and dense structure so that the bond between the matrix and the fiber is perfectly bonded.
POTENSI LIMBAH CANGKANG KERANG SEBAGAI KATALIS HETEROGEN UNTUK PEMBUATAN BIODIESEL Sebayang, Abdi Hanra; Pulungan, Muhammad Anhar; Siahaan, Sihar; Benu, Siti Maretia; Ibrahim, Husin; Siregar, Munawar Alfansury; Silitonga, Arridina Susan
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1428

Abstract

Biodiesel is a potential energy source that has attracted attention recently because it can be produced from renewable energy sources and produces low pollutants. Biodiesel is produced by transesterifying edible or non-edible vegetable oils using a catalyst. Homogeneous catalytic processes have disadvantages, such as the catalyst residue cannot be reused. Therefore, heterogeneous or solid catalysts are used, which can be easily separated from the reaction mixture by filtration and reused. A waste cockle shell can be used as a green base catalyst to synthesize waste cooking oil into methyl ester (WCME). The free fatty acid content of used cooking oil (2.19% wt.) was initially reduced to 0.11% wt., using a methanol-oil ratio of 6:1, waste cockle shell 2% wt., reaction time 60 minutes and temperature 60 oC. The effectiveness of the developed waste cockle shell contains high CaO. The results of this study indicated the potential of clam waste cockle shells and used cooking oil as a source of raw materials available in the community for biodiesel production.
OPTIMASI PROSES TURNING PADA AA 6061 DENGAN METODE MINIMUM QUANTITY LUBRICATION Anshori, Mohammad; Sonief, Achmad As'ad; Setyarini, Putu Hadi
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1429

Abstract

The use of vegetable oil-based cutting fluids under minimum quantity lubrication (MQL) lubrication has been suggested as a potential alternative. The cutting fluid is conveyed in the form of fine droplets with compressed air delivered precisely to the cutting zone. This study aims to determine the effect of variations of rubber seed oil and coconut oil as a cutting fluid on the surface roughness of the machining process using the MQL method. Researchers used the parameters of cutting fluid flow rate of 120 ml/hour and 180 ml/hour, cutting speed of 500 rpm, feed rate of 0.011 mm/rev, depth of cut of 0.5 mm with variations of coconut oil 10%, 20%, 30%. The results showed that the lowest surface roughness value was at a flow rate of 180 ml/hour with a 30% variation of 0.886 µm, while the highest surface roughness value was at a flow rate of 120 ml/hour with a 10% variation of 1.164 µm, meaning that the greater the flow rate and variation cutting fluid results in a decrease in surface roughness, this is due to the influence of the addition of coconut oil, the more coconut oil is added, the surface roughness value decreases. The surface roughness value decreases as the viscosity decreases, because the viscosity of coconut oil is lower than that of rubber seed oil, so that the flow rate of the cutting fluid is able to work optimally to lubricate the contact area.
METODE PENINGKATAN KETAHANAN RETAK RESIN POLYESTER DENGAN PENAMBAHAN PROSENTASE VINYL ESTER Nusyirwan, Nusyirwan; Hizhar, Yul; Malik , Adam
Jurnal Rekayasa Mesin Vol. 15 No. 3 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i3.1436

Abstract

In previous studies, hybrid crash boxes have been developed because it show better energy absorption characteristics. Circular hybrid crash box combine the advantages of low-density of composite with stable deformation of metal provide a potential energy absorption device. Tests were carried out experimentally and iumerically under frontal load. This study aims to determine the energy absorption characteristics of two different configuration of hybrid material compositions using Aluminum Alloy 6063 and T300-epoxy Carbon Fiber composites. Present two typical configurational schemes, namely Al-Ko (i.e. a metal outer tube internally filled with an inner carbon fiber reinforced plastic (CFRP) tube) and Ko-Al (i.e. an outer composite tube internally filled with an inner metal tube). Composite layups arrangement with fiber orientation direction [0,90]10. First, the simulation models were developed and validated by comparing the damage modes and crashworthiness indictors with the dedicated experimental study. Second, the interactive effects of different configuration hybrid tubes were investigated by analyzing the discrepancies in the deformation pattern and internal energy absorption of each material through the validated simulation models. The test results show that the greatest energy absorption occurs in the Al-Ko model of 7401.4 J. This hybrid crash box has an energy absorption value of 11% greater compared to the sum of the energy absorption of aluminum tubes (3746.5 J) and composite tubes (2923.4 J).
OPTIMASI PARAMETER PROSES 3D PRINTING TERHADAP KELENGKUNGAN SOFT PNEUMATIC GRIPPER DENGAN MENGGUNAKAN FILAMENT EFLEX Hasdiansah, Hasdiansah; Viniolita , Thala Viniolita; Pristiansyah , Pristiansyah; Herianto , Herianto
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1445

Abstract

The emergence of 3D Printing technology has influenced several industries.3D Printing quickly produced mechanical components and prototype products with low production volumes. This research uses Cartesian DIY (Do It Yourself) 3D Printer and Eflex filament as material. This study aims to obtain the optimal process parameters set on the slicing software with the soft actuator angular response by giving two variations of 0.4 MPa and 0.6 MPa compressed air. Process parameters used in this study are flowrate, nozzle temperature, printing speed, and fan speed. This study aims to obtain the 3D printing process parameters using Fused Deposition Modeling (FDM) technology in producing soft actuators with the most optimal curvature angle using the Taguchi L9OA method. Measurement of soft actuator curvature angle using Fiji Image software. Based on the test results and the calculation of Taguchi analysis on the soft actuator curvature angle, the process parameter settings obtained in the slicing software for a pressure of 0.4 MPa are a flowrate of 105%, a nozzle temperature of 225 ºC, a printing speed of 30 mm/s, and a fan speed of 50%.  Testing 0.6 MPa pressure is flowrate 105%, nozzle temperature 225 ºC, fan speed 50%, and printing speed 30 mm/s.
PHYSICAL-MECHANICAL PROPERTIES OF PINEAPPLE LEAF FIBRE REINFORCED IN UNSATURATED POLYESTER RESIN FILLED WITH CALCIUM CARBONATE Rachman, Maulana; Kasda, Kasda; Komara, Achmad Moeslihat; Gunawan , Harjadi; Setyanto, Djoko
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1451

Abstract

Using natural fibres is often recommended as polymer composite materials owing to their potential to reduce the pollution of synthetic material waste. This study aimed to obtain the physical properties of unsaturated polyester resin matrix composite containing calcium carbonate fillers of 15 and 30 parts per hundred weights of the resin and natural pineapple leaf fibre of the amount 20% and 30% of the composite weight. The composite samples were three millimetres thick, with the pineapple leaf fibres arranged in one longitudinal direction. Some parameters observed included density, water absorption, response to fire, hardness, tensile strength, modulus of elasticity, and impact strength. The results showed that adding calcium carbonate filler into the matrix increased the density, water absorption, hardness, and modulus of elasticity of the composite. However, it reduced the flame propagation rate, tensile strength, and impact strength. Also, the use of pineapple leaf fibre contributed to increased water absorption, rate of flame propagation, tensile strength, modulus of elasticity, and impact strength of the composite, but it reduced the density and hardness. As these samples use economical materials, they are likely valuable for building materials that do not require high mechanical properties, especially guttering materials.
ANALYSIS OF COCONUT FIBER REINFORCED COMPOSITES WITH HOT PRESS TECHNIQUES Darmanto, Seno; Nugroho, Alvin Dio; Fathurrohman , Nur Kholis; Saputra , Imam; Kusni, Muhammad; Muflikhun, Muhammad Akhsin
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1452

Abstract

Natural fibre waste is a material with high material resistance, including fibres derived from coconut fruit. Coconut fruit waste is frequently underutilised and can contribute to environmental pollution if not handled correctly. This study's objective is to convert waste from coconuts into fibres, incorporate them into composite mixtures, and produce robust materials. Using coconut fibre presents a significant advantage in that it is easily biodegradable, reducing environmental pollution. The aim of this research is to produce a composite board material using HDPE plastic and coconut fibre, which is resistant to corrosion, through the hot felting method. This method of producing composite materials results in minimal voids and high material density, effectively reducing the chances of material failure. The composite specimens were subjected to testing following the ASTM D 638-01 standard. Technical abbreviations used throughout the text will be explained upon first use. The study achieved an excellent average tensile strength, strain, and elastic modulus of 22.45 MPa, 7.15%, and 5.13 MPa, respectively. The manufacture of composite materials using coconut coir fibre combined with HDPE plastic through the hot felting method resulted in high material strength, corrosion resistance, and reprocessability.
PERANCANGAN DAN MODIFIKASI MOLD INSERT UNTUK MENINGKATKAN KAPASITAS PRODUKSI LIGHT GUIDE Irawan, Benny Haddli; Septaningrum, Putri; Wijayanti, Ita; Hakim, Rahman; Saputra, Ihsan
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1457

Abstract

The use of plastic is often found in human life. Therefore, many manufacturing companies are competing to increase the production and quality of their plastic products. One way to increase production is to redesign a Mold base so that the Mold has a larger production capacity than before. The increase in product demand from consumers, which was initially 65,000 pcs/month to 95,000 pcs/month, is also the background for conducting this research. The purpose of this study is to redesign the soft tool using the old Mold base. The design uses Siemens UG NX 5 software. The Mold used is a two-plate Mold. The manufacture of the core cavity uses NAK 80 steel and plastic raw material in the form of Polycarbonate (PC). At the end of the study, a simulation was carried out using the Moldex 3D Flow Mold software to see the cycle time of the old and new Mold injection processes. From the results of this study, production capacity increased from 67,804 pcs/month to 118,536 pcs/month resulting in twice as many products as the old Mold design, with an increase in cycle time of 14.37% longer than the old Mold design also ensuring the quality of the product is maintained.

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