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Rika Ampuh Hadiguna
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hadiguna@ft.unand.ac.id
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INDONESIA
Jurnal Optimasi Sistem Industri
Published by Universitas Andalas
ISSN : 20884842     EISSN : 24428795     DOI : -
Jurnal Optimasi Sistem Industri (JOSI) is a peer-reviewed journal that is published periodically (April and October) by the Department of Industrial Engineering, Faculty of Engineering, Universitas Andalas, Padang.
Arjuna Subject : -
Articles 394 Documents
Application of the Total Productive Maintenance to Increase the Overall Value of Equipment Effectiveness on Ventilator Machines Hibarkah Kurnia; Andini Putri Riandani; Tri Aprianto
Jurnal Optimasi Sistem Industri Vol. 22 No. 1 (2023): Published in May 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n1.p52-60.2023

Abstract

This article has been corrected.  Please see the https://josi.ft.unand.ac.id/index.php/josi/announcement/view/41  for details. 
The Effect of Sex Differences and Experience of Using Virtual Reality on Presence Dian Putrawangsa; Clara Theresia; Thedy Yogasara; Yansen Theopilus
Jurnal Optimasi Sistem Industri Vol. 22 No. 1 (2023): Published in May 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n1.p61-68.2023

Abstract

Presence greatly affects user experience and comfort when using virtual reality (VR). Presence is often associated with personal factors such as sex differences and experience using the instrument. There is a research gap related to presence judging by several studies, so it is an interesting topic for further study. This research aims to identify the effect of sex differences and experience using VR on presence. This study used two approaches namely subjective indicators by employing an Igroup Presence Questionnaire (IPQ) and objective indicators in the form of heart rate (HR) and task scores. The study made use of Kruskal-Wallis and MANOVA to determine whether there is an effect of sex differences and experience in using VR on presence. This study found that the sex variable affects a person's presence when playing VR, especially spatial score on the IPQ test, where women have a higher marginal means value than men. Another finding is that the experience of playing VR affects the delta heart rate, with the result that someone with no experience using VR is higher than those who have used VR before.
Cost-Integrated Lean Maintenance to Reduce Maintenance Cost Putu Dana Karningsih; Winda Puspitasari; Moses Laksono Singgih
Jurnal Optimasi Sistem Industri Vol. 22 No. 1 (2023): Published in May 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n1.p69-80.2023

Abstract

The company has always prioritized cost reduction. In this study, the researchers aimed to decrease maintenance costs by actively eliminating expensive non-value-added processes. The study employed Process and Time Driven Activity Based Costing to integrate cost with the activities performed. By conducting maintenance value stream mapping, the researchers identified various forms of waste, such as centralized maintenance, ineffective data management, poor inventory management, inadequate maintenance, under-utilization of resources, and waiting time for maintenance resources. Several alternative improvement options were proposed, and the Pugh method was used to compare and select the most promising alternatives or combinations of alternatives. The third alternative, which involves conducting internal training and implementing standard operating procedures for maintenance technicians, supervisors, and machine operators, as well as integrating an IT system for maintenance and creating an equipment and spare parts inventory database, was chosen as the highest-ranking option. The results showed that this approach reduced processing time for administrative activities, lowered corrective maintenance costs, and improved maintenance efficiency for both preventive and corrective maintenance.
Technical Evaluation and Financial Analysis of a Retrofitting Investment Project for Production Machinery in a Cement Plant Taufik; Nilda Tri Putri; Muhammad Kevin
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n2.p215-229.2023

Abstract

In today's rapidly evolving industrial landscape, businesses are increasingly challenged to strike a balance between enhancing productivity and maintaining product quality. Company X, a renowned cement manufacturer in Indonesia, relies heavily on four key raw materials, among which clay is particularly crucial for the raw mix. Recent trends have shown a decrease in the Al2O3 composition of clay, necessitating adjustments in clay capacity to uphold quality standards. A thorough technical evaluation of the plant highlighted that a significant number of critical machines, totaling 17, were operating with mechanical availability below the desired threshold. Additionally, a utility analysis pinpointed a shortfall in meeting the required clay tonnage, leading to the identification of machines that would benefit from retrofitting. The financial implications of this initiative were substantial, with the initial investment for the upgrades and subsequent operational costs in the first year being considerable. Yet, this expenditure was offset by a notable profit in the first year post-retrofitting. Key financial metrics further underscored the project's viability: a highly favorable Net Present Value (NPV), an impressive Internal Rate of Return (IRR), a rapid Payback Period (PP), and a significant Profitability Index (PI). These parameters, derived from an exhaustive analysis, clearly support the strategic decision to invest in retrofitting the production machinery at Company X's cement plant, illustrating the project's feasibility and the prospective benefits of this investment.
AVOA and ALO Algorithm for Energy-Efficient No-Idle Permutation Flow Shop Scheduling Problem: A Comparison Study Yolanda Mega Risma; Dana Marsetiya Utama
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n2.p126-141.2023

Abstract

Global energy consumption is a pressing issue and is predicted to continue increasing between 2010 and 2040. Among the various sectors, the industrial sector, particularly manufacturing, is the main driver of this increase. To effectively address this growing problem and support energy conservation efforts, reducing idle time on production-related machines is critical. The No-Idle Permutation Flow Shop Problem (NIPFSP) and, indirectly, the need to reduce energy consumption in manufacturing processes are the driving forces behind this study. The African Vultures Optimization Algorithm (AVOA) and the Ant Lion Optimizer (ALO) are two novel meta-heuristic algorithms designed to achieve this goal. The effectiveness of both AVOA and ALO was rigorously evaluated across three distinct scenarios: small, medium, and large. Statistical analysis, in the form of independent sample t-tests, was employed to compare the performance of these algorithms. We found that, while both algorithms yielded similar results in the small case, AVOA demonstrated a superior capability in optimizing the NIPFSP in the medium and large cases and, consequently, in curbing energy consumption. This implies that AVOA offers a more promising approach to addressing energy consumption concerns in the manufacturing sector, particularly in scenarios involving medium- to large-scale production processes. The implementation of such innovative meta-heuristic algorithms holds the potential to significantly contribute to global energy conservation efforts while enhancing the efficiency of industrial operations.
Enhancing Quality Control of Packaging Product: A Six Sigma and Data Mining Approach Resty Ayu Ramadhani; Rina Fitriana; Anik Nur Habyba; Yun-Chia Liang
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n2.p197-214.2023

Abstract

Six Sigma is of paramount importance to organizations as it provides a structured and data-driven approach, fostering continuous improvement, minimizing defects, and optimizing processes to meet and exceed customer expectations. In response to the increasing defects of packaging product in a cosmetics industry in Indonesia, surpassing the specified 3% tolerance limit, this research conducts a thorough investigation into the root causes, corrective measures, and improvement proposals to elevate product quality. By leveraging the Six Sigma method and data mining techniques, the study systematically addresses the complexities associated with defect reduction in packaging for cosmetics product. The research methodology encompasses defining the problem through SIPOC and Critical to Quality (CTQ) diagrams, measuring via control charts and sigma level calculations, and analyzing using tools like pareto diagrams, Apriori algorithms, fishbone diagrams, and Fault Mode and Effect Analysis (FMEA). Key findings reveal a notable correlation between spot defects and varying colors, leading to pearl defects as identified by the Apriori algorithm. FMEA identifies critical failures, including suboptimal printing plate conditions, clumpy ink usage, and insufficient operator attention to ink filling. The improvement stage proposes practical solutions, such as implementing alarms and buzzers, color-indicator-adjusted ink storage labels, and a structured form for cleaning and monitoring printing plates. These findings carry significant implications, providing a tailored roadmap for enhancing the quality of cosmetic packaging. The anticipated implementation of proposed improvements aims to elevate customer satisfaction by addressing specific pain points in the production process. Furthermore, the research contributes valuable insights to the broader cosmetics industry, offering effective methodologies for defect reduction and quality enhancement in packaging processes.
Dynamic Scoring and Costing in the Orienteering Problem: A Model Based on Length of Stay Giovano Alberto; Carles Sitompul
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n2.p114-125.2023

Abstract

In today's travel and tourism landscape, the role of travel agents has become increasingly complex as they are challenged to explore a variety of potential destinations. More specifically, the complicated task of planning itineraries that truly satisfy travellers puts travel agents in a crucial role, increasing the complexity of itinerary planning. This complexity is compounded not only by the multitude of possible destinations, but also by non-negotiable constraints such as cost and time. To address these challenges, the orienteering problem represents a fundamental mathematical model that provides a theoretical basis for understanding the nuanced difficulties faced by travel agents.This study ventures into a novel iteration of the orienteering problem, with a particular focus on optimizing travel satisfaction based on length of stay. A notable aspect of this variant is the inclusion of time and cost constraints in the route determination process. Using an integer programming model, the satisfaction scores for each location are described by a diminishing returns function linked to length of stay, while the costs associated with each location follow a linear function influenced by the same parameter. The application of this model is in a hypothetical scenario with 32 nodes, with the calculations facilitated by the FilMINT solver. A sensitivity analysis examines time and cost constraints and shows their decisive influence on the optimization of travel routes. The results of this research contribute significantly to a strategic framework and provide travel agencies with the opportunity to create itineraries that not only meet practical limits but, more importantly, increase traveller satisfaction.
SEM Analysis of Contractor Performance in Accelerating Electrical Construction Project: Insights from Herzberg's Dual Factor Theory Saputri, Virda Hersy Lutviana; Nasrulloh
Jurnal Optimasi Sistem Industri Vol. 23 No. 1 (2024): Published in July 2024
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v23.n1.p15-28.2024

Abstract

In the rapidly developing electrical construction industry, the success of organizations is directly linked to the performance of their business partners. This study focuses on Indonesia's state-owned electrical enterprises, where a notable decline in Key Performance Indicators (KPIs) has raised concerns, hypothesizing that deficiencies in contractor performance are a major barrier to the timely completion of electrical construction projects. At the core of this issue is the role of human resources, identified as a pivotal factor in contractor performance that directly impacts project completion. The aim of the research is to elucidate the complex dynamics between motivator and hygiene factors, which are fundamental to Herzberg's dual factor theory, and their impact on the performance of the contractor's employees. Using Structural Equation Modeling (SEM), the study analyzes data from questionnaires distributed to 250 industry professionals. The analysis provides key insights into how these factors significantly influence job satisfaction and, ultimately, employee performance. These insights play a critical role in strategically planning contractor management practices. By emphasizing the need to understand the key factors driving employee satisfaction and performance, the study lays a solid foundation for designing effective employment contracts and management strategies. The practical implications of this research are significant, offering a pathway for contractors to enhance employee satisfaction and performance. This ultimately leads to the delivery of high-quality electrical infrastructure projects efficiently and promptly, underlining the study's relevance and importance in the contemporary industrial landscape.
An integrated Optimization Model of Product Mix, Assortment Packing, and Distribution in A Fashion Footwear Company Cucuk Nur Rosyidi; Erina Annastya Octaviani; Pringgo Widyo Laksono
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n2.p142-152.2023

Abstract

Recognizing the paramount importance of operational effectiveness and resource management in supply chain management (SCM) of the fashion industry, this study addresses a specific challenge faced by a prominent Indonesian fashion footwear company. The inefficiency is due to repetitive sorting and packaging processes during product distribution, which significantly impact optimal production mixes and product distribution from the distribution center to the point of sale. A crucial aspect is also the optimization of the delivery route. To address these challenges and minimize the total cost of ownership, the study proposes an integrated optimization model. This model simultaneously determines the optimal production quantity, assortment packaging, and distribution channels, taking into account decision variables related to distribution in configuration boxes, overload and underload products, as well as production numbers that respond to store-specific demand fluctuations. A notable contribution of this research is the integration of product mix decisions into the assortment packaging and distribution model, which represents a novel approach. The optimal solution determined using the LINGO 18.0 software highlights the significant influence of product penalty costs and product demand parameters on the objective function, while shipping costs have no noticeable influence. By emphasizing the integration of product mix decisions into the optimization framework, this research contributes significantly to improving the understanding and practical application of efficient supply chain management in the fashion industry.
Physiological Signals as Predictors of Mental Workload: Evaluating Single Classifier and Ensemble Learning Models Nailul Izzah; Auditya Purwandini Sutarto; Ade Hendi; Maslakhatul Ainiyah; Muhammad Nubli bin Abdul Wahab
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v22.n2.p81-98.2023

Abstract

With a growing emphasis on cognitive processing in occupational tasks and the prevalence of wearable sensing devices, understanding and managing mental workload has broad implications for safety, efficiency, and well-being. This study aims to develop machine learning (ML) models for predicting mental workload using Heart Rate Variability (HRV) as a representation of the Autonomic Nervous System (ANS) physiological signals. A laboratory experiment, involving 34 participants, was conducted to collect datasets. All participants were measured during baseline, two cognitive tests, and recovery, which were further separated into binary classes (rest vs workload). A comprehensive evaluation was conducted on several ML algorithms, including both single (Support Vector Machine/SVM and Naïve Bayes) and ensemble learning (Gradient Boost and AdaBoost) classifiers and incorporating selected features and validation approaches. The findings indicate that most HRV features differ significantly during periods of mental workload compared to rest phases. The SVM classifier with knowledge domain selection and leave-one-out cross-validation technique is the best model (68.385). These findings highlight the potential to predict mental workload through interpretable features and individualized approaches even with a relatively simple model. The study contributes not only to the creation of a new dataset for specific populations (such as Indonesia) but also to the potential implications for maintaining human cognitive capabilities. It represents a further step toward the development of a mental workload recognition system, with the potential to improve decision-making where cognitive readiness is limited and human error is increased.

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