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All Journal Jurnal Rekayasa Mesin Eksergi: Jurnal Teknik Energi Jurnal Hilirisasi Technology kepada Masyarakat (SITECHMAS) Medani : Jurnal Pengabdian Masyarakat AMMA : Jurnal Pengabdian Masyarakat Journal of Mechanical Engineering and Applied Technology Jurnal Polimesin
Khoryanton, Ampala
Politeknik Negeri Semarang
Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Chemistry Computer Science & IT Control & Systems Engineering Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Health Professions Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mechanical Engineering Nursing Social Sciences

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Journal : Jurnal Polimesin

 1 
Design Analysis of Hydraulic Lifter Spreader Assy LRT Using Finite Element Method Ampala Khoryanton; Gutomo Gutomo; Sugeng Irianto; Farikah Tono Putri; Ahmad  Hamim S
Jurnal POLIMESIN Vol 21, No 1 (2023): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i1.3249

Abstract

Spreader Assy is an integral part of the Jabodebek LRT train delivery. This part serves as an elevating device for the carriage. The installation of the spreader assembly to the train body poses a hazard to operators and work instruments, is too lengthy, and does not adhere to the Standard Operating Procedure (SOP). This issue is due to the implementation of the spreader assembly, which is still supported by crowbars, wood, and an iron plate. This study's objective is to analyze the design of the hydraulic lifter for the operator's convenience and safety when installing the spreader assembly. Hydraulic jack, base plate, and lifting plate are the primary components of this instrument. Based on FEA analysis, the stress that occurs in the hydraulic lifter construction after receiving the spreader assy load of 225.18 kg is between 3,312,239 N/m2 and 6,624,476 N/m2, whereas the yield strength of the SS400 material is 250,000,000 N/m2 because the stress is greater than the yield strength of the material. Since the maximum value is still well below the material's yield stress, it can be concluded that the hydraulic lifter construction can safely support the burden of the spreader assembly
Optimization of soldering quality using poka-yoke and camera-based inspection to prevent incomplete production cycle: a case study in automotive stator assembly Khoryanton, Ampala; Yanuar, Padang; Aditya, Dwiky Septian; Mujiarto, Iman; Tristijanto, Hery; Alfauzi, Abdul Syukur; Sunarto, Sunarto; Sriyanto, Nanang Budi
Jurnal Polimesin Vol 23, No 4 (2025): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v23i4.7203

Abstract

This study was conducted at a manufacturing company located in Indonesia that produces Alternating Current Generator Starters (ACGS). In the ACGS production process, there is a solder inspection stage that was previously performed manually by operators. The main issue encountered is incomplete production cycles, a condition where a production cycle is not fully completed, but the product continues to the next stage, increasing the risk of undetected defective or rejected products. Research aims to design a camera check system that integrates the Poka-Yoke method to enhance accuracy and prevent errors caused by human factors based on continuous improvement through the Plan, Do, Check, Action (PDCA) cycle. This study compares two camera inspection programs: program model 1, with individual position calibration per solder point, and program model 2, with a shared calibration setup, to evaluate inspection effectiveness. The quantitative comparative testing results show a detection accuracy of up to 99.92% and an inspection result classification accuracy reached 99.73%, indicating a significant improvement in the reliability of the visual inspection system and quality assurance for soldering results in industry.
Effect of Speed and Turning Time Pulley on the Quantity and Quality of Output Multipurpose Chopper Machine Sari, Kartika; Sunardi, Sunardi; muwaffaq, Abiyyu Sayyid; Aminuddin, Jamrud; Khoryanton, Ampala; Warso, Warso; Budi Utomo, Agung Bambang
Jurnal Polimesin Vol 21, No 6 (2023): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i6.4098

Abstract

Variation of pulley rotational speed on the yield and cut of the multipurpose chopper aims to determine the optimum quality and quantity of chopping results. Testing using cassava and bananas. The diameter of the pulley used is 2 inches and the driven pulley is 6, 7, and 10 inches with a pulley speed of 467, 400, and 275 rpm. The result of bananas shows that the average chopping was 573, 864, and 864 grams, respectively with the spin pulley time being 46, 90, and 59 seconds. Meanwhile, for cassava, the results of chopping were 984, 995, and 823 grams, respectively with the spin pulley time being 23, 59, and 35 seconds, respectively. The optimum chopping quality for bananas used a pulley diameter of 10 inches and an optimum rotation time was 59 seconds. The optimum slicing quality for cassava uses a pulley diameter of 7 inches with an optimum rotation time was 59 seconds. The conclusion is that the diameter of the pulley affects the thickness of the sample, the time and speed of the pulley rotation, and the quality of the chopping results.
Quality And Productivity Analysis Of The Putty Dispenser In The Armature Balancing Process A Fauzi, Abdul Syukur; Balqis, Balqis; Putri, Farika Tono; Herlambang, Yusuf Dewantoro; Khoryanton, Ampala; Satito, Aryo; Nugroho, Wahyu Isti
Jurnal Polimesin Vol 22, No 1 (2024): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v22i1.4226

Abstract

An electric motor is a device that converts electrical energy into mechanical energy. One of its  important components is the armature which functions as the center of movement. Armature is paired with another component of electric motor. In order to achieve a good quality of electric motor, armature quality must be controlled through a standard experiment called balancing test. An adhesive material called putty will be added into armature if the balancing test result is not up to standard. This study conducted in one of automotive industry in Indonesia. The company face a problem in balancing test process. Putty addition carried by factory workers only based on their estimation, resulting in the mass of putty used not in accordance with predetermined standards and also inconsistent, so that the balancing process takes a long time. This research offer a solution for the problem, i.e. putty dispenser to replace the manual putty-picking process with a standardized semi-automatic one. The research objective is to analyze the quality and productivity of the putty dispenser tool design in the armature balancing process. Through 100 armature samples consist of type A and type B, this study examines the quality of the putty mass provided using the most frequently occurring value and uses the independent T-test method to examine the hypothesis that there is a real difference in cycle time before and after the putty dispenser tool. Frame strength testing was also carried out using Solidworks software simulation with 632 N loading. The results of the research on the putty dispenser tool are that the frame used is proven safe, a decrease in cycle time with a percentage of 34.16%, an increase in productivity of 34.13%, also improved quality through the aspects of %NG reduction of 42.29%, and a standardized and constant putty mass of 100 mg for armature type A and 200 mg for armature type B.
Optimizing curing parameters to enhanced the compressive strength and toughness properties of Resin-Coated Sand (RCS) in foundry applications Khoryanton, Ampala
Jurnal Polimesin Vol 23, No 2 (2025): April
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v23i2.6124

Abstract

Conventional heating methods remain prevalent among small and medium-sized enterprises (SMEs) for aluminum mold thermal regulation during resin-coated sand (RCS) core production. Inconsistent thermal regulation significantly alters the characteristics of resin-coated sand cores. This study aims to investigate the effect of curing parameters on the compressive strength and toughness of the resin-coated sand. The RCS specimens were prepared using an aluminum mold that underwent controlled thermal treatment in an electrical furnace. The thermal treatment is performed by processing specimens across a curing temperature range of 200-300°C and varying curing time from 3 to 15 minutes. HDPE polymer was proposed as the RCS binder. Compressive and impact tests were carried out to determine the characteristics of resin-coated sand. The results showed a non-linear relationship between curing parameters and mechanical properties. Although moderate curing time and higher temperatures initially improve compressive strength and toughness, exceeding optimal thresholds leads to the degradation of these mechanical characteristics. The highest mechanical properties (compressive strength = 38.4 MPa, toughness = 0.43 MPa) are achieved through a curing temperature of 250°C and a curing time of 9 minutes. This study provides valuable insights into determining the optimal parameters for processing resin-coated sand cores or molds with superior compressive and toughness properties.
Co-Authors A Fauzi, Abdul Syukur Abidin , Zainal Aditya, Dwiky Septian Agus Pramono Ahmad Hamim Su’udy Alfauzi, Abdul Syukur Aminuddin, Jamrud An Nizhami, Avicenna Andreyanto W, Mirda Anggit, Timotius Ardien Devri Karuniawan Arif Pambekti Ayu Janitra, Atikah Ayu S, Friska Balqis Balqis Bambang Sumiyarso Budi Utomo, Agung Bambang Farika Tono Putri Gunawan Widodo, Ign. Gutomo Gutomo Hery Tristijanto Ikhsan Muzaki Kartika Sari Manggala, Taruna muwaffaq, Abiyyu Sayyid Nanang Apriandi Nanang Budi Sriyanto Nashrullah, Miftah Nouvaldy, Raditya Eka Oktariza, Gio Padang Yanuar Prihatmini, Eri Purnomo, Adhy Putri, Farika Tono Rani Raharjanti Safriana, Eni Saputro, Raynaldi Satito, Aryo Sri Harmanto Sriharmanto, Sriharmanto Sugeng Irianto Sunardi Sunardi Sunarto Sunarto Supandi Tengku Riza Zarzani N Tristidjanto, Hery Wahyu Djalmono Wahyu Isti Nugroho Warso Warso, Warso Widodo, Ignatius Gunawan Yanuar Mahfudz Safarudin yatimah, Dhurotul Yusuf Dewantoro Herlambang Zaenal Abidin Zulhan Widya Baskara