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Analysis of the Development of Downstream Copper Industry in Indonesia to Obtain Maximum Added Value Using Dynamic Systems Oetomo, Dedy Setyo; Dewi , Eki Kania; Ramdhani, Rizky Fajar
Journal of Information System, Technology and Engineering Vol. 2 No. 3 (2024): JISTE
Publisher : Yayasan Gema Bina Nusantara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61487/jiste.v2i3.85

Abstract

This research aims to design a dynamic system model for the downstream copper processing industry. The secondary data obtained is data provided by the BKPM Strategic Investment Downstreaming Expert Team. Vensim software is used to simulate downstream development in the form of CLD and SFD from 2024 to 2045. The results of the value-added simulation resulted in an increase in the added value of copper cathode by 2.15 times, the added value of cathode slab by 1.62 times, the added value of copper billet by 1.65 times, the added value of copper bar &rods by 1.08 times, the added value of copper tube by 1.02 times, the added value of copper strip by 1.39 times, and the added value of copper wire by 1.58 times. After a sensitivity analysis of the selling price at CAGR and an increase in energy costs by 20%, there was a change in the average value-added margin, so that the increase in added value changed which resulted in an added value of copper cathode of 1.9 times, added value of cathode slab of 1.47 times, added value of copper billet of 1.49 times, added value of copper bar &rods of 1.26 times, added value of copper tube of 0.93 times, added value of copper strip of 0.98 times, and added value of copper wire of 1.44 times.
Feasibility Study for Construction of Solar Grade Silicon Wafer Manufacturing Plant with Production Capacity of 2 GWp in Batam Industrial Area, Indonesia Oetomo, Dedy Setyo; Amalia, Akhsani Nur
Journal of Information System, Technology and Engineering Vol. 3 No. 1 (2025): JISTE
Publisher : Yayasan Gema Bina Nusantara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61487/jiste.v3i1.129

Abstract

This study evaluates the technical and economic feasibility of establishing a 2 GWp solar-grade silicon wafer manufacturing facility in Batam Industrial Area, Indonesia. The proposed plant utilises Chinese-manufactured equipment for key processes, including 40 CZ Puller units, 20 Multi-Wire Saw units, and 15 CMP systems, with polysilicon as the primary raw material. A comprehensive analysis incorporating technical, financial, operational, and market aspects demonstrates project viability with an IRR of 18-20% and a payback period of 5-6 years. The total investment of USD 250 million encompasses equipment, infrastructure, and working capital. Results indicate favourable technical feasibility with established Chinese equipment manufacturers meeting international quality standards. Financial analysis shows strong potential returns, supported by growing regional solar panel demand and Batam's strategic advantages. Key risks identified include polysilicon price volatility, technological obsolescence, and market competition, with structured mitigation strategies proposed.
Carbon Footprint Optimization in Nickel-Based Industrial Development: A Case Study of IMIP Morowali Through Sustainable Supply Chain Management Approach Oetomo, Dedy Setyo; Hermawan, Asep; Iskandar, Hendi
Journal of Information System, Technology and Engineering Vol. 3 No. 1 (2025): JISTE
Publisher : Yayasan Gema Bina Nusantara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61487/jiste.v3i1.131

Abstract

This research investigates carbon footprint optimisation strategies in the nickel-based industrial development at Indonesia Morowali Industrial Park (IMIP), focusing on sustainable supply chain management practices. The study employs a mixed-method approach, combining quantitative analysis of carbon emissions data with qualitative assessment of supply chain processes. Through comprehensive data collection from 2019-2024 and analysis of multiple operational parameters, the research identified key optimisation opportunities across mining operations, processing plants, and transportation networks. Results indicate that implementing targeted optimisation strategies across the supply chain could reduce carbon emissions by 15-20% while maintaining production efficiency. Specific interventions, including waste heat recovery systems, fleet electrification, and smart logistics integration, demonstrated significant impact with potential annual savings of 87,500 tCO2e and $11.2 million in operational costs. The study also revealed that integrating sustainable practices led to an 18% improvement in production efficiency and a 12% enhancement in resource recovery rates. The findings contribute to the growing knowledge of sustainable industrial development in the mining and metallurgical sectors, offering practical insights for similar industrial parks globally. This research provides valuable frameworks for balancing environmental sustainability with industrial growth in emerging economies.
Usulan Perbaikan Proses Bisnis Departemen J20 di PT Indorama Synthetics Tbk dengan Menggunakan Metode Business Process Reengineering Oetomo, Dedy Setyo; Ramdhani, Rizky Fajar
Jurnal Media Teknik dan Sistem Industri Vol 5, No 2 (2021)
Publisher : Universitas Suryakancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v5i2.1416

Abstract

The business process of the J20 production department is currently experiencing obstacles in terms of information delivery, production report, maintenance report, and problem information that causes decision making is often irrelevant. This is due to the use of paper media with a long bureaucratic flow so that the cycle time becomes inefficient. This study used business process reengineering, modeling business process in business process modeling notation (BPMN), and supporting research problem analysis used fishbone diagram. The result showed changes in a process flow, job desk, unit elimination, and proposed design of information systems in the form of application software as a solution to the problems studied, so that it is expected to obtain process time efficiency of 65.1% and cycle time of 99.2% of the previous total time. Proses bisnis departemen produksi J20 saat ini mengalami hambatan dalam hal penyampaian informasi, laporan hasil produksi, laporan maintenance, serta informasi problem, yang menyebabkan pengambilan keputusan sering kali terjadi bias. Hal ini di sebabkan oleh penggunaan media kertas dengan alur birokrasi yang panjang sehingga waktu siklus menjadi tidak efisien. Pada penelitian ini digunakan metode Business Process Reengineering, dengan memodelkan bisnis proses dalam Business Process Modelling Notation (BPMN), serta pendukung analisa masalah penelitian digunakan diagram tulang ikan. Hasil penelitian menunjukan adanya perubahan alur proses, jobdesk, eliminasi unit, serta usulan perancangan sistem informasi berupa software aplikasi sebagai solusi dari permasalahan yang diteliti, sehingga diharapkan dapat diperoleh efisiensi waktu proses sebesar 65,1% dan waktu siklus sebesar 99,2% dari total waktu sebelumnya.
Analysis of the Financial and Technical Feasibility of Erection a Herbal Medicine Factory Pt. Tugu Semar Production Using the Systematic Layout Planning Method Nada, Muhammad Bisyri; Oetomo, Dedy Setyo; Hermawan, Asep
Sainteks: Jurnal Sain dan Teknik Vol 6 No 1 (2024): Maret
Publisher : Universitas Insan Cendekia Mandiri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37577/sainteks.v6i1.643

Abstract

Abstract: With the increasing demand for herbal medicine and efforts to reduce the import value of herbal drugs, PT Tugu Semar Production plans to enhance production by establishing a new factory. The planning utilizes the Systematic Layout Planning (SLP) method and conducts a financial feasibility analysis related to the investment. The prospective location is in Blitar, with a production capacity of 100 liters or 500 bottles. The research also encompasses a financial feasibility analysis using capex data of Rp. 4,539,800,000 and first-year opex of Rp. 3,646,980,053. The financial feasibility analysis results in an Internal Rate of Return (IRR) of 21%, indicating the financial viability of the investment. With a significant IRR, the project estimates a return on investment within 4 years and 8 months. These findings provide a comprehensive insight into the success of herbal medicine factory planning using the SLP method and instill confidence that this investment holds high financial feasibility potential. The implications of this research are expected to offer strategic guidance to PT Tugu Semar Production in decision-making concerning the development of the herbal medicine factory in Blitar. Keywords: Systematic Layout Planning; NPV ; IRR ; PBP
Studi Kelayakan Pembangunan Pabrik Baterai Sepeda Motor Listrik di Kawasan Jiipe, Kabupaten Gresik, Jawa Timur Oleh PT “X” Oetomo, Dedy Setyo
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 3 (2023): July 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i3.17052

Abstract

in the future Indonesia will become a battery producer for electric vehicles in the world with one abundant main ingredient, namely nickel. PT "X" is a company that will be engaged in the production of electric vehicle batteries, especially for electric motorbikes, the product produced is an electric battery with a power capacity of 8 kWh and plans to build its industry in the JIIPE Gresik area, with a production capacity of 48,216 units or 385,728 kWh. With a total investment cost of Rp. 118,224,586,566, -, of which 70% is financing with loans to bank financial institutions. From the results of the financial feasibility analysis, an IRR value of 44% was obtained with an NPV value of Rp. 984,601,222, and the return on investment is 3 years, and according to the criteria above, the EV motor battery factory construction project can proceed to the next stage
Feasibility Study of Aluminum Ingot Manufacturing Plant Development Using Latest Technology with Aluminum Scrap Raw Material and 50,000 TPY Capacity in Cilegon Industrial Area Oetomo, Dedy Setyo; Sutartiah, Farliana; Amalia, Akhsani Nur
Jurnal Teknologika Vol 15 No 2 (2025): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v15i2.509

Abstract

This study presents a comprehensive feasibility analysis for establishing an aluminum ingot manufacturing plant in Cilegon Industrial Area, Indonesia, with a production capacity of 50,000 tons per year (TPY) using aluminum scrap as primary raw material. The study encompasses demand assessment for the Indonesian market, supply chain analysis for both raw materials and finished products, evaluation of latest processing technologies, detailed capital expenditure (CAPEX) and operational expenditure (OPEX) calculations, and investment scheme analysis with 60% debt financing and 40% equity investment. The research methodology includes market analysis, technology assessment, financial modeling, and risk evaluation following aluminum smelting industry standards. Results indicate strong market demand with projected growth of 8.5% annually, adequate raw material supply from domestic and regional sources, and competitive advantages through modern reverberatory furnace technology with electromagnetic stirring systems. The total CAPEX is estimated at USD 45.2 million, with annual OPEX of USD 28.7 million. Financial analysis reveals positive net present value (NPV) of USD 12.8 million, internal rate of return (IRR) of 18.2%, and payback period of 6.8 years, confirming project viability. The study concludes that the proposed aluminum ingot plant demonstrates strong commercial and technical feasibility, with robust returns exceeding industry standards and strategic positioning in Indonesia's growing aluminum market