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All Journal Jurnal Teknik Industri J@TI (TEKNIK INDUSTRI) SPEKTRUM INDUSTRI Prosiding Seminar Nasional Sains Dan Teknologi Fakultas Teknik OPSI Jurnal Ilmiah Teknik Industri SUSTINERE: Journal of Environment and Sustainability Jurnal Ilmiah Teknik Industri Abdimas Altruis: Jurnal Pengabdian Kepada Masyarakat Prosiding Simposium Nasional Rekayasa Aplikasi Perancangan dan Industri Prosiding University Research Colloquium PERFORMA : Media Ilmiah Teknik Industri
Much Djunaidi
Universitas Muhammadiyah Surakarta
Agriculture, Biological Sciences & Forestry Humanities Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Mechanical Engineering Medicine & Pharmacology Social Sciences Transportation Other

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Optimizing Equipment Layout with ARC and 5S in a Metal Casting Molding Division Arinda Soraya Putri; Pujji Hastuti; Afiqoh Akmalia Fahmi; Eko Setiawan; Fadhilla Tri Nugrahaini; Much Djunaidi; Bayu Permana; Riva'i Arva Irianto
Performa: Media Ilmiah Teknik Industri Vol. 25 No. 1 (2026): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering Study Program, Faculty of Engineering, Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.v25i1.2907

Abstract

A metal casting manufacturing company operating in Ceper, Klaten. One of the key areas in its production process is the molding division, where casting molds are made. Several issues were identified in this area, including poor organization, inadequate cleanliness, and insufficient attention to workplace safety. This study aims to evaluate the implementation of the 5S culture (Seiri, Seiton, Seiso, Seiketsu, and Shitsuke) in the molding division and to propose improvements to enhance four key principles: effectiveness, efficiency, productivity, and occupational safety. Based on the results of the 5S questionnaire data analysis, the overall implementation level was relatively low at 52.78%, with Seiso scoring the highest (66%), followed by Shitsuke (57%), Seiri (54%), Seiton (51%), and Seiketsu (35%). To address these issues, several improvements were proposed, including procedures for item sorting, equipment labeling, implementation of workplace signage, development of Standard Operating Procedures (SOP) for machines, scheduling of machine/tool maintenance, and the establishment of a reward and punishment system. These efforts were further supported by optimizing the workplace layout using the Activity Relationship Chart (ARC) method. The implementation of these improvements resulted in a significant increase in the utilization of the production area, from 33% to 66%.
Co-Authors . Chodariyanti Adi, Gilang Purnama Afiqoh Akmalia Fahmi Agprasari Ciptaningtyas Ahmad Kholid Alghofari Amin Fauzan Amin Fauzan, Amin Angga . Angga Angga Angga Angga Arinda Soraya Putri Ayuningtyas, Dyah Bayu Permana Bekti Nugrahadi Calvin Athallaric Chairul Diah Utami Cindy Saraswati Ciptaningtyas, Agprasari Cut Baby Ayu Oktavia Desi Rahmawati Dwi Apriyanti Rahayu Dwi Apriyanti Rahayu Dwi Apriyanti Rahayu, Dwi Apriyanti Dyah Ayuningtyas Eko Bakdiyono Eko Bakdiyono, Eko Eko Setiawan Eko Setiawan Endah Setyaningsih Etika Muslimah Fadhilla Tri Nugrahaini Fajar Whedi Andista Fajar Whedi Andista, Fajar Whedi Fajrin Nurul Falah Nurul Falah Falah, Fajrin Nurul Falah Nurul Gilang Purnama Adi Hafidh Munawir Hari Prasetyo Ida Nursanti Ika Octaviani Marzuki Ika Octaviani Marzuki, Ika Octaviani Indah Pratiwi Jamhari Jamhari Johan Anton Johan Anton, Johan M. Abdul Azis Sholeh Miftahurrohman Miftahurrohman, Miftahurrohman Muchlison Anis Mufiid, Nur Muhammad Munajat Tri Nugroho Nadari Octaviani Pahlevi Nur Muhammad Mufiid Pujji Hastuti Ranis Duanda Gunari Ratnanto Fitriadi Riva'i Arva Irianto Ryantaffy, Andrew Krishna S. Suranto S. Suranto Saraswati, Cindy Setyaningsih, Endah Sholeh, M. Abdul Azis Silvano, Sendy Siti Nandiroh Solly Aryza Suranto Suranto Suranto Suranto Suranto Suranto Susanto, Tuis Syamsul Arifin Tri Hariyanto Tri Hariyanto Tuis Susanto Widiyastuti, Yesi Yesi Widiyastuti Yogi Umi Utami Yogi Umi Utami, Yogi Umi