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Analisis Performansi Sistem Produksi Genteng (Studi Kasus: PT. XYZ , Cikokol) Trifenaus Prabu Hidayat; Indra Kusno
Jurnal METRIS Vol. 14 No. 02 (2013): 2013
Publisher : Prodi Teknik Industri, Fakultas Teknik - Universitas Katolik Indonesia Atma Jaya

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This research discusses the proposed implementation of lean manufacturing system at PT. MONIER. PT.MONIER is a manufacturing company engaged in the production of tiles with 3 types of product that is Exeltile, Centurion tile and Elabana tile. PT. MONIER is using push system as their production system methodat the moment. Current state value stream mapping is made to see shop floor as a big picture. Calculationshows that current state Process Cycle Efficiency (PCE) is very low with only 4,51%. The company still farfrom “lean” because minimum requirement of a company called lean when the value of PCE more than30%. Meanwhile, current state Overall Equipment Effectiveness (OEE) is 79,98%. From the observation, itcan be found that there are many non-value added activity (waste) at PT. MONIER factory. From theidentification of waste using check sheet and cost calculation resulted by wastes, it was found that inventorywaste post the biggest cost with 92,8% of the total cost of existing waste. With further analyze, it is knownthat the root cause from inventory waste is due to the company allow overproduction and there is wrongphilosophy against inventory. Those root causes which has found before is to be eliminated with leanmanufacturing system approach. There are several methods that will be applied in PT. MONIER such as 5Simplementation and standarized work, then future state value stream mapping is made to see all proposedmethods in a big picture. In addition, this future state condition will be simulated to give a betterperspective. With the implementation of lean manufacturing system, future condition is as same as currentstate value condition. Future state Process Cycle Efficiency (PCE) is 4,51% and future state OverallEquipment Effectiveness (OEE) is 79,98%. This happens because the theory and methods of lean from leanmanufacturing system can only be applied on the assembly line and one piece flow.
Usulan Perbaikan Performansi Lini Produksi PT. XYZ Trifenaus Prabu Hidayat; Adiyatma Adiyatma
Jurnal METRIS Vol. 15 No. 01 (2014): 2014
Publisher : Prodi Teknik Industri, Fakultas Teknik - Universitas Katolik Indonesia Atma Jaya

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PT. XYZ is a company engaged in the field of packaging tissue with make- to-order system with four types ofproducts , namely toilet roll , napkin , handkerchief and facial tissue. On each work station of the fourthproduction line, occuring inefficiencies between workstations using a machine with manual work stations .Therefore, it is necessary to equity workload of each workstation and redesign of work stations that areexpected to minimize the amount of work in process . In this study, allocation of workstasion are made as aimprovement recommendation. Performance analysis conducted to see the efficiency of each of theseconditions . An increase in line efficiency of each production line. In this study, also conducted the analysisand design of work stations using software MannequinPro . Based on the proposed allocation of workstations , using software ProModel simulation to compare the value of WIP and utility with initial conditions.
Usulan Penentuan Strategi Pendistribusian yang Optimal (Studi Kasus : PT. X) Trifenaus Prabu Hidayat; Anastasia Kristinawati
Jurnal METRIS Vol. 15 No. 02 (2014): 2014
Publisher : Prodi Teknik Industri, Fakultas Teknik - Universitas Katolik Indonesia Atma Jaya

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The purposes of this research is to analyze the optimal distribution system at PT. X. There are three alternatifs given. The method used is saving matrix method and Knapsack using distance and time data. This research is considered the traffic conditions so the distance matrix is transformed into time matrix. The result show the distribution route and sequence of optimal methods. Distribution route is obtained using Farthest Insert, Nearest Insert and Nearest Neighbor. The sequence of methods is placed saving matrix method at first and then Knapsack or vice versa. After this, the distribution cost is calculated for three alternatifs given. This cost calculation is considered pinalty cost which is the value of opportunity cost when truck is not fully used. The results of cost calcutation show, when considered penalty cost, the best alternatif is alternatifs three that deliveries all consumer demand with freight forwarding services. However, this penalty charge is not real value (not spending money) so the company does not consider the cost of this penalty. When calculating cost without penalty cost, the best alternatif is alternatif one that deliveries all consumer demand with the company’s truck. In the first alternatif, the best method is saving matrix distance – knapsack. This method aims to select nearby consumers then optimize the distribution fleet.
Perbaikan Sistem Proses Pencucian Pakaian Dengan Pendekatan Simulasi: Studi Kasus: PT. NUGERAH SURYA INDONESIA Sugioko, Andre; Hidayat, Trifenaus Prabu; Hapsari, Catherina Resmi
Jurnal Elektro Vol 13 No 2 (2020): Jurnal Elektro: Oktober 2020
Publisher : Prodi Teknik Elektro, Fakultas Teknik Unika Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/jurnalelektro.v13i2.1838

Abstract

White Express merupakan perusahaan franchise dari Jepang yang bergerak di bidang jasa Laundry dan Dry Clean. White Express Indonesia, didirikan dengan nama PT. Nugerah Surya Indonesia. White Express memiliki permasalahan pada lama waktu proses pencucian disertai dengan tidak pastinya kedatangan order. Penelitian ini bertujuan untuk memberikan solusi untuk perbaikan yang ada pada sistem dengan simulasi promodel. Penelitian ini hanya dilakukan pada lantai pencucian kemeja/t-shirt dan sprei/bed cover, serta tidak memperhitungkan biaya fasilitas pembersihan dan biaya operasional. Penelitian dilakukan dengan proses pengambilan data selama dua minggu untuk mengamati kondisi yang terjadi selama sistem berlangsung. Hasil dari penelitian ini didapatkann bahwa terdapat waktu menunggu yang cukup lama pada bagian pemilihan pakaian. Hal ini mengakibatkan terjadi nya adanya penumpukan yang terjadi pada lokasi pemilahan. Kesimpulan pada penelitian ini adalah kondisi awal yang terjadi pada saat pengamatan dan simulasi memiliki permasalahan yang sama yaitu adanya waktu menunggu pada proses pemilihan pakaian sehingga terjadi penumpukan pada pakaian kotor. Usulan yang diberikan pada penelitian ini berupa penambahan tenaga kerja pada bagian pemilahan pakaian, dengan usulan ini waktu menunggu pada proses pemilahan dapat berkurang sebesar 6.81 menit.
Sosialisasi Usulan Perancangan Tata Letak Pabrik Pada PT Sari Kayu, Jakarta Timur Hidayat, Trifenaus Prabu; Sugioko, Andre; Widawati, Enny; Silalahi, Agustinus; Wahju, Marsellinus Bachtiar; Adrian, Bryan
Jurnal Pengabdian Masyarakat Charitas Vol. 1 No. 1 (2021): Jurnal Pengabdian Masyarakat Charitas Juni 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v1i1.2686

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The problem faced by PT Sari Kayu is that fluctuating production demand and high product variance make production inefficient. If the problem does not have a good factory layout, it affects material handling costs, material handling distances, and material handling time. For example, at PT Sari Kayu, there was a delay during a wrong project because the two projects were running simultaneously. The delay is due to the lack of resistance of the production floor to sudden high fluctuations in production demand. In addition, product variance is also a factor in the longer production process due to the different sequence of production processes and less supportive machine layouts. It is hoped that with the proposed layout, PT Sari Kayu will be able to face the fluctuating demand for production.
Pendampingan Promosi Online Sayuran Hidroponik Mom's Farm Di Kampung Nagreg Hidayat, Trifenaus Prabu; Natalia, Christine; Silalahi, Agustinus; Sugioko, Andre; Chyntia, Marcellina
Jurnal Pengabdian Masyarakat Charitas Vol. 2 No. 01 (2022): Jurnal Pengabdian Masyarakat Charitas Juni 2022
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v2i01.3545

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Mom’s Farm adalah sebuah usaha penanaman sayuran organic yang merupakan sebuah program pengabdian masyarakat yang dilakukan dan dinaungi oleh Fakultas Teknik Universitas Katolik Indonesia Atma Jaya dalam bidang penanaman tanaman hidroponik dan urban farming yang bekerja sama dengan Desa Sampora khususnya Kampung Nagrek. Dalam menajalankan roda usaha, mom’s farm mengalami kendala dalam menyalurkan produk kepada konsumen. Pendistribusian hasil panen yang belum jelas dan maksimal akan menyebabkan para petani di Mom’s Farm dirugikan karena kurang efektif dan efisiennya sistem pendistribusian hasil panen sehingga diduga akan mengakibatkan terjadinya kurangnya pendapatan yang diterima petani. Maka dari itu perlu dilakukan pembinaan pemasaran produk lebih lanjut dimana dalam hal ini adalah Pendampingan Pemasaran Mom’s Farm dengan Aplikasi Digital Marketing seperti Grab dan Tokopedia. Diharapkan dengan diberikannya pendampingan mengenai pemasaran produk secara online akan menarik pembeli yang lebih lagi bagi usaha Mom’s Farm. Sehingga selain mendapat konsumen secara offline seperti yang sudah ada, namun juga bisa menjangkau konsumen baru yang lebih luas.
Tata Letak dan Penerangan Lampu Tenaga Surya pada Akses Jalan menuju Curug Ponggang SUGIOKO, ANDRE; Hidayat, Trifenaus Prabu; Gunawan, Harjadi; Octaviani, Sandra; Tjahjadi, Fanny
Jurnal Pengabdian Masyarakat Charitas Vol. 2 No. 02 (2022): Jurnal Pengabdian Masyarakat Charitas Desember 2022
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v2i02.3731

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Ponggang Village is located in Serangpanjang District, Subang Regency, West Java. There is a natural beauty in Ponggang Village that is not yet known by many people, namely Curug Ponggang with its natural beauty and soothing atmosphere. To get to Curug Ponggang, there is only one main road access. However, the problem is that there are no lighting facilities on the road access with a road length of 700 meters and a road width of 1.2 meters so that with slippery and steep road access conditions, high vigilance is needed when crossing this road, especially at night or at night. foggy. Therefore, this study aims to examine the planning for the construction of Solar Street Lighting (PJUTS) on the Ponggang Curug access road to improve the comfort and safety of road users. There are 4 alternative concepts, where one selected alternative provides a total PJUTS budget plan for 15 years. The chosen alternative concept uses a PJU lamp post with one arm using a 50W LED Solar Light Model GW8833 lamp. Based on the research that has been done, it takes as many as 22 light points with each lamp post 33 meters apart and the pole height is 3 meters. It is hoped that the construction of these lamps can improve the quality of effective and efficient lighting in Curug Ponggang
Teknik Memanggil Kaum Milenial (TMKM) untuk Modul Optimasi menggunakan Linear Programing dengan Excel Solver Inderawati, Maria Magdalena Wahyuni; Hidayat, Trifenaus Prabu; Sugioko, Andre; Wong, Felicitas; Surya, Andre; Mekel, Bianca; Milano, Yosephan
Jurnal Pengabdian Masyarakat Charitas Vol. 3 No. 01 (2023): Jurnal Pengabdian Masyarakat Charitas Juni 2023
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v3i01.4578

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Optimization is the search for the optimal value of a problem with the help of one or more objective functions. Optimization problems are often found in everyday life and become important in the operation of a production system. The simplest optimization problem in the industrial world is solved using linear programming. Linear programming equations are made to solve optimization problems in the industrial world. In optimizing a problem, computational tools are needed to produce the optimal solution. Many computational tools are used, one of which is Excel Solver. Excel Solver is operated because many Microsoft Office users have this computing tool. Where everyone commonly uses Excel. The world of industrial Engineering needs someone who can solve optimization problems, especially since the current industrial era is getting more advanced. More skills are necessary for dealing with the Industrial Revolution 4.0 and Society 5.0, and it becomes a mandatory ability for an industrial engineer to solve this problem. Therefore, this community service activity is proposed with the topic: "Technique for Calling Millennials (TMKM) for Optimization Modules using Linear Programming with Excel Solver" to introduce optimization in the industrial world using existing optimization techniques and simple tools needed as applications in industrial engineering science. This community service activity was carried out in collaboration with Citra Blessing Tangerang High School. This activity is given to all students and teachers at SMA Citra Blessing Tangerang. The target audience for this activity is 50 participants. It is hoped that this activity can provide knowledge in the field of optimization and also provide an overview of industrial developments in the Industrial Revolution 4.0 era and in Society 5.0. Besides that, it also opens students' insights about the field of Industrial Engineering, especially opening students' insights about career prospects in the Industrial Engineering field.
Sosialisasi dan Implementasi Aplikasi Pemesanan Barang Berbasis Android di UMKM “Mulya PS” Hidayat, Trifenaus Prabu; Sugioko, Andre; Gunawan, Harjadi; Williana, Catherine
Jurnal Pengabdian Masyarakat Charitas Vol. 4 No. 01 (2024): Jurnal Pengabdian Masyarakat Charitas Juni 2024
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v4i01.5489

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UMKM Mulya PS Shop is a business that sells pet food. The problem faced by the Mulya PS Shop owner is that the shop still uses a sales and service system using manual methods, such as using notes. This problem results in an inaccurate number of orders and income results. As well as problems for consumers, where consumers have to come and order directly at the shop. This makes it difficult for consumers or customers who want to order remotely or outside the area. So based on the problems above, it is necessary to design an information system for making an Android-based goods ordering application and provide socialization of the Android-based goods ordering application to help Mulya PS Shop business owners have complete information and an easy and fast transaction system. By socializing the Android-based application information system, it can help accelerate technology transfer to Mulya PS stores. The application that has been created has fulfilled the purpose of service, namely helping MSME owners and customers, in the goods ordering system and transactions. And the socialization activities have been successfully carried out with good results and are very good at conveying the material and objectives. It is hoped that with this service activity, there will be integration between the Community Service Program and the final assignment courses.
Sosialisasi Peningkatan Efisiensi Lantai Produksi dengan Rancang Ulang Tata Letak Pabrik PT SEI Prabu Hidayat, Trifenaus; Sugioko, Andre; Sukwadi, Ronald; Silalahi, Agustinus; Octaviani B.W., Sandra; Rippun G.M., Ferry
SABDAMAS Vol 2 No 1 (2023): SABDAMAS
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Unika Atma Jaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/sabdamas.v2i1.5023

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Permasalahan yang dihadapi oleh PT SEI adalah permintaan produksi yang fluktuatif dan variansi produk yang tinggi membuat produksi tidak efisien jika tidak memiliki tata letak pabrik yang baik karena memengaruhi biaya material handling, jarak material handling, dan waktu material handling. Sebagai contoh, pada PT SEI pernah terdapat delay pada saat salah proyek karena dua proyek tersebut berjalan bersamaan. Hal ini disebabkan ketahanan lantai produksi yang kurang terhadap fluktuasi permintaan produksi yang tiba–tiba tinggi. Selain itu, variansi produk juga menjadi faktor penyebab lebih lamanya proses produksi karena urutan proses produksi yang mungkin berbeda dan tata letak mesin yang kurang mendukung. Diharapkan dengan usulan tata letak PT SEI akan mampu menghadapi permintaan produksi yang fluktuatif. Kegiatan pengabdian kepada masyarakat ini dilaksanakan melalui beberapa tahapan, yaitu pembuatan proposal, pembuatan konten materi, pelaksanaan, dan evaluasi pelaksanaan kegiatan sosialisasi. Adapun pesertanya adalah pimpinan perusahaan dan karyawan bagian operasional. Dari evaluasi kegiatan didapatkan hasil bahwa umpan balik baik dan sangat baik dari setiap kriterianya. Melalui kegiatan sosialisasi ini diharapkan PT SEI dapat memenuhi kebutuhan produksi untuk menghadapi permintaan produksi yang fluktuatif.