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All Journal Industrial and Systems Engineering Assessment Journal (INASEA) Jurnal Riset Industri Journal of Industrial Engineering Management JURNAL INTEGRASI Jurnal Ilmiah Teknik Industri Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa Dan Inovasi Jurnal Abdi Insani Jurnal Teknologi dan Riset Terapan (JATRA) Jurnal Teknik Industri Terintegrasi (JUTIN) NUCLEUS: Jurnal Sains dan Teknologi Jurnal Optimasi Teknik Industri (JOTI) Indonesian Journal of Industrial Engineering & Management Journal Industrial Manufacturing Jurnal Industri dan Teknologi Samawa (JITSA) Journal of Community Services in Sustainability Metris: Jurnal Sains dan Teknologi
Irma Agustiningsih Imdam
Politeknik STMI Jakarta
Aerospace Engineering Agriculture, Biological Sciences & Forestry Automotive Engineering Chemistry Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Library & Information Science Materials Science & Nanotechnology Mathematics Mechanical Engineering Physics Transportation Other

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Pengurangan Risiko Musculoskeletal Disorder Melalui Perancangan Alat Bantu Meja Painting Menggunakan Metode REBA Pradipta Sitompul, Kevin; Zufarshidqi, Ahnaf; Bintang Utama, Dhafiandra; Imdam, Irma Agustiningsih
Metris: Jurnal Sains dan Teknologi Vol. 25 No. 02 (2024): Desember
Publisher : Prodi Teknik Industri, Fakultas Teknik - Universitas Katolik Indonesia Atma Jaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/metris.v25i02.5870

Abstract

PT.XYZ is an automotive company that produces various automotive components, one of which is the body reinforcement frame (Reinforce). The problem that arises occurs in the posture of workers who are not ergonomic in the painting process. This can lead to MSDs disease in the spine. The purpose of this research is to minimize the waste motion experienced by painting operators. The method used to minimize waste motion is Rapid Entire Body Assessment (REBA). From the results of this study obtained a REBA score of 7 which is classified as medium risk, to reduce the REBA score we propose designing a tool in the form of a painting table.
PERANCANGAN PALLET DELIVERY UNTUK MEMINIMASI RISIKO KELUHAN AKIBAT KERJA MENGGUNAKAN METODE RAPID ENTIRE BODY ASSESSMENT (REBA) DI PT. XYZ Imdam, Irma Agustiningsih; Kurnianto, Radif; Sukmawati, Wilda; Sumasto, Fredy; Pratama, Indra Rizki; Marizka, Dewi Auditiya
Jurnal Ilmiah Teknik Industri Vol. 12 No. 3 (2024): Jurnal Ilmiah Teknik Industri : Jurnal Keilmuan Teknik dan Manajemen Industri
Publisher : Program Studi Teknik Industri, Fakultas Teknik Universitas Tarumanagara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24912/jitiuntar.v12i3.32781

Abstract

Pallet Delivery Design at PT. XYZ is intended to overcome operator working posture problems in the manual process of tying boxes with ropes, so as to reduce complaints of Musculoskeletal Disorders (MSDs) in operators. Analysis of MSDs complaints was carried out by distributing the Nordic Body Map (NBM) questionnaire to three workers with the results that they experienced complaints of calf, back and knee pain. Based on the results of the Nordic Body Map questionnaire, a Rapid Entire Body Assessment (REBA) analysis was carried out, namely to assess the level of risk. In the initial assessment, REBA produced a score of 9 which indicates a high risk with the use of the tool used. To find out the specifications of the tool to be designed, it is done by measuring the operator's anthropometric data, followed by product design using the Need, Idea, Decision, and Action (NIDA) method as a design approach and the next stage is simulated in CATIA software to confirm risk reduction. The design simulation shows a decrease in the REBA value from 9 to 2, thereby reducing the risk of MSDs for workers.
Penerapan Single-Minute Exchange of Die (SMED) untuk Penurunan Waktu Setup dan Biaya Produksi pada Injection Molding Sumasto, Fredy; Azzahra, Sabrina; Rangkuti, Indra Yusuf; Imdam, Irma Agustiningsih; Lianny, Indah Kurnia Mahasih; Solih, Edwin Sahrial
Jurnal Optimasi Teknik Industri (JOTI) Vol 7, No 1 (2025)
Publisher : Teknik Industri Universitas Indraprasta PGRI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30998/joti.v7i1.27513

Abstract

Waktu setup yang lama pada proses injection molding dapat menyebabkan downtime yang signifikan, mengurangi produktivitas, dan meningkatkan biaya produksi. Penelitian ini bertujuan untuk mengurangi waktu setup mold pada mesin berkapasitas 450 ton di PT MWT dengan menerapkan metode Single Minute Exchange of Dies (SMED). Metode ini diterapkan dengan mengidentifikasi dan mengonversi aktivitas internal menjadi eksternal serta menyederhanakan langkah-langkah aktivitas internal. Hasil penelitian menunjukkan bahwa waktu setup berhasil dikurangi dari 196 menit menjadi 156 menit, menghasilkan pengurangan waktu sebesar 20,4%. Selain itu, biaya produksi harian berkurang sebesar Rp333.333 atau sekitar 20,4% dari total biaya sebelum perbaikan. Peningkatan efisiensi waktu memungkinkan perusahaan untuk meningkatkan kapasitas produksinya tanpa menambah sumber daya. Penerapan metode SMED juga berdampak positif pada kualitas produk, dengan risiko produk cacat yang lebih rendah karena proses setup yang lebih cepat dan terstandardisasi. Penelitian ini menunjukkan bahwa metode SMED merupakan langkah efektif dalam meningkatkan efisiensi dan daya saing perusahaan di industri manufaktur.
PENYULUHAN PENERAPAN KESELAMATAN DAN KESEHATAN KERJA (K3) DI CV MORIO HATRI INDONESIA Rusnaenah, Andi; Ismono, Ahlan; Imdam, Irma Agustiningsih; Pramesty, Annisya Zahra
Jurnal Abdi Insani Vol 12 No 2 (2025): Jurnal Abdi Insani
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/abdiinsani.v12i2.2280

Abstract

Keselamatan dan Kesehatan Kerja (K3) merupakan aspek penting yang kurang mendapat perhatian di CV Morio Hatri Indonesia, sebuah perusahaan manufaktur yang bergerak dalam perakitan suku cadang (sparepart) otomotif. Rendahnya pemahaman pekerja terhadap K3, minimnya ketaatan dalam penggunaan Alat Pelindung Diri (APD), serta kurangnya infrastruktur K3 merupakan permasalahan utama yang ditemukan. Tujuan penyuluhan ini adalah untuk meningkatkan pengetahuan pekerja mengenai pentingnya K3, penggunaan APD, identifikasi bahaya dan prosedur evakuasi. Metode meliputi analisis awal (survei dan wawancara), desain materi (presentasi, video, simulasi), perancangan arsitektur infrastruktur yang diperlukan, implementasi melalui penyuluhan serta praktik langsung, dan monitoring evaluasi dengan pendampingan serta kuisioner terkait peningkatan keberdayaan, keterampilan, serta kepuasan mitra. Hasil menunjukkan adanya masalah K3 berupa minimnya pengetahuan dan penerapan K3. Tim PkM menyusun materi penyuluhan dalam bentuk presentasi, video, dan simulasi terkait pentingnya K3, penggunaan APD, identifikasi bahaya, serta prosedur evakuasi. Selain itu, tim juga merancang infrastruktur K3 seperti jalur evakuasi, tanda keselamatan, dan peralatan darurat. Penyuluhan melalui presentasi dan simulasi penggunaan APD berhasil dilaksanakan dengan partisipasi pekerja serta manajemen industri. Hasil monitoring dan evaluasi menunjukkan peningkatan pengetahuan pekerja, penggunaan APD yang lebih konsisten, pemahaman potensi bahaya, dan prosedur evakuasi, meskipun masih dibutuhkan pendampingan lanjutan untuk memastikan konsistensi penerapan K3. Penyuluhan ini berhasil meningkatkan pengetahuan pekerja dan penerapan K3 di Industri CV Morio Hatri Indonesia. Meningkatkan pengetahuan dan keterampilan penggunaan APD, kemampuan mengidentifikasi bahaya dan pengetahuan prosedur evakuasi. Untuk menjaga keberlanjutan program, disarankan adanya pelatihan berkelanjutan dan pengawasan ketat terhadap penerapan K3 di perusahaan.
Implementation of Min-Max Stock Insert Components to Prevent Lost Opportunity Tooling Case Study: Automotive Component Company Imansuri, Febriza; Hermawan, Yuda; Sumasto, Fredy; Pratama, Indra Rizki; Dendra, Feby Gusti; Imdam, Irma Agustiningsih
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 6, No 2: June 2025
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v6i2.26678

Abstract

Inadequate or delayed supply of raw materials or components needed for production can lead to line stoppages. Reducing the frequency and duration of line stoppages is crucial for maintaining efficiency and meeting production targets. It can happen due to logistics problemsThis research was conducted in the logistics department of an automotive component company. One of the causes is the procurement of tooling, which needs to be improved for production needs. The tooling factor is part of the logistics scope and is the highest factor causing lost opportunities and line stoppages. To minimize the impact of line production stoppages, manufacturers often implement strategies like implementing a minimum stock of insert components. The problem-solving methodology includes a five whys analysis, conducting a Pareto diagram, determining the service level of the stock level, and calculating the maximum-minimum stock level. Based on the result, 17 types of inserts must apply stock levels to avoid stock shortages.
Minimasi Lead Time Proses Produksi Pada Part Otomotif Tipe BZ 460 RH Menggunakan Value Stream Mapping (VSM) di PT XYZ Al-farabi, Muhammad Azka; Imdam, Irma Agustiningsih; Dewi Auditiya Marizka; Wilda Sukmawati; Indra Yusuf
JURNAL INTEGRASI Vol. 17 No. 2 (2025): Volume 17, Nomor 2, Oktober 2025
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v17i2.9215

Abstract

PT XYZ merupakan perusahaan manufaktur yang bergerak dibidang industri otomotif. Pada proses produksi di PT XYZ menghasilkan komponen otomotif salah satu produknya adalah part type BZ460 RH. Berdasarkan pengamatan, ditemukan permasalahan pada pemborosan overprocessing, dan transportasi. Pemborosan yang ditemukan berdampak dengan ketidakcapaian target produksi sebesar 279 unit/hari dengan hanya memproduksi 265 unit/hari. Penelitian ini ditujukan untuk mengidentifikasi dan meminimasi lead time yang terdapat aktivitas pemborosan pada proses produksi part BZ 460 RH. Penelitian ini menggunakan metode Value Stream Mapping (VSM) dengan bantuan Value Stream Analysis Tools (VALSAT) yaitu Process Activity Mapping (PAM) untuk menggambarkan aliran nilai dengan melakukan pemetaan aktivitas proses secara detail. Perencanaan perbaikan dilakukan dengan menggunakan analisis 5W+1H. Hasil production lead time sebelum perbaikan pada current state value stream mapping sebesar 139,44 detik/unit dengan nilai Process Cycle Efficiency (PCE) 33,89%. Perbaikan dilakukan dengan mengusulkan modifikasi meja packing dengan rak plastik packing dan melakukan penambahan trolley sesuai kebutuhan. Hasil production lead time setelah perbaikan mengalami penurunan sebesar 26% menjadi 103,75 detik/unit dan terjadinya peningkatan pada nilai PCE menjadi 45,54%. Hasil tersebut membuat target produksi tercapai dengan output produksi sebesar 313 unit/hari. Berdasarkan hasil penelitian dapat disimpulkan bahwa perbaikan yang dilakukan pada proses produksi part BZ 460 RH memiliki pengaruh signifikan terhadap production lead time, PCE, dan output produksi.
Influence of Several True-Solvent, Co-Solvent and Non-Solvent on Thinner in Coating Adhesion And Thickness Automotive Paint Isma Wulansari; Andi Rusnaenah; Irma Agustiningsih Imdam
Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa Dan Inovasi Volume 7 Number 2 (2025)
Publisher : Fakultas Teknik Universitas Pancasila

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35814/asiimetrik.v7i2.8498

Abstract

Choosing better organic solvents and providing appropriate mixing ratios for thinner in the automotive paint industry. The research objects were true solvents, ethyl acetate, butyl acetate, and acetone; alcohol cosolvents are isopropyl alcohol, isobutyl alcohol; and non-solvents are n-heptane, propylene glycol, and mineral spirits. Adhesion and coating thickness by spray paint and turbidity of thinner were performed. The thinner dissolving rate was evaluated by immersing coated galvalume plates (50 mm × 50 mm × 0.4 mm) into thinner and recording the time required to dissolve the paint. Thinner testing was conducted using a spray method at 17 cm distance and 90° angle, with coating thickness measured by coating thickness gauge and adhesion evaluated using the ASTM D3359 tape test. The best Performance was observed in the 5:3:3 composition (EA:IPA:MS), which achieved a 5B adhesion rating and a coating thickness of 60.7 µm. This ratio also had the lowest turbidity value (0.11 ± 0.02 NTU). Based on the capability plot analysis, this composition demonstrated high process capability (Cp = 3.06; Cpk = 2.52), confirming its suitability as the optimal formulation for automotive thinner applications.
Pemilihan Alternatif Supplier Menggunakan METODE ANALYTICAL HIERARCY PROCES (AHP) (Studi Kasus: BENGKEL SAIISOKU X KOBAYOGAS) Irma Agustiningsih Imdam; Mikhael Pramana Putranta Sebayang; Galih Arisandy Viranski; Indra Yusuf; Dewi Auditya Marizka; Wilda Sukmawati
Journal Industrial Manufacturing Vol. 10 No. 2 (2025): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v10i2.15181

Abstract

Saiisoku X Kobayogas Workshop is a collaborative workshop between Saiisoku, a renowned motorcycle modification team, and Kobayogas, a brand recognized for its high-quality motorcycle care products. The services offered at this workshop range from routine servicing and modifications to special maintenance for motorcycle engines, including oil changes, tune-ups, and periodic condition checks. We also offer light to extreme modifications, as well as combustion chamber cleaning. In the research conducted using the Analytical Hierarchy Process (AHP) method, it can help in decision-making to choose a supplier that focuses on oil products for the Saiisoku X Kobayogas workshop. Through questionnaires given to workshop workers, data were obtained regarding various aspects of workshop services, so it is hoped that factors from various aspects can be identified to improve service quality and workshop operational efficiency. The highest criteria weight for supplier selection is the Quality criterion with a weight of 0.31, and the highest subcriteria in this criterion is consistency in product specifications with a weight of 0.440. The recommended supplier alternative to be selected based on data processing using AHP is PT Liqui Moly Indonesia, with the highest weight of 0.345.Keywords: Analytical Hierarchy Process, Supplier, Service, Efficiency
WORKFORCE OPTIMIZATION IN AUTOMOTIVE TOOLING: AN ENVIRONMENTAL WORK SAMPLING MODEL Fredy Sumasto; Sabrina Azzahra; Dianasanti Salati; Irma Agustiningsih Imdam; Indah Kurnia Mahasih Lianny; Wilda Sukmawati; Muhamad Agus
Jurnal Teknologi Dan Riset Terapan (JATRA) Vol. 8 No. 1 (2026): Jurnal Teknologi Dan Riset Terapan (JATRA) - Juni 2026
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v8i1.12810

Abstract

This study optimizes labor allocation in automotive mold repair using an environmental-integrated Work Sampling method, addressing gaps in conventional time studies that often ignore contextual variables. Data were collected through 210 observations (42 per day over five days) at MWT, Ltd., incorporating environmental factors such as temperature (31°C) and vibration (0.5 m/s²). The analysis included adequacy testing (N’=168.42), uniformity checks, and standard time calculation using a Westinghouse rating factor of +0.24 and a site-specific allowance of 80.5%, validated against historical data. The results indicate a standardized repair time of 53.16 min/mold at 90% productivity, which is approximately 18% higher than values reported in previous studies due to the inclusion of environmental and competency-related factors. Simulation results suggest that implementing a two-worker shift system could potentially reduce backlog risk by 22% and improve lead time performance from 3.2 to 2.6 days. Environmental factors contributed to 30% of allowance time, revealing a previously unquantified impact. This study introduces a hybrid model integrating environmental ergonomics into non-repetitive task analysis, offering a practical framework for improving productivity, resource allocation, and maintenance efficiency in manufacturing environments.
DESAIN AYUNAN BAYI DARI IKM KERAJINAN ROTAN MENGGUNAKAN METODE QUALITY FUNCTION DEPLOYMENT Febriza Imansuri; Irma Agustiningsih Imdam; Indra Yusuf Rangkuti; Fredy Sumasto; Dewi Auditiya Marizka
Jurnal Teknologi Dan Riset Terapan (JATRA) Vol. 8 No. 1 (2026): Jurnal Teknologi Dan Riset Terapan (JATRA) - Juni 2026
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v8i1.12839

Abstract

Currently, Small and Medium Enterprises (SMEs) are required to meet consumer needs by developing innovative products to compete in the market. Based on interviews with customers of rattan handicraft products, baby swings receive the most complaints, particularly regarding safety, comfort, and durability. Therefore, this study focuses on redesigning rattan baby swings to align with customer needs and compete with modern household products. To achieve this, the study identifies the design requirements and technical characteristics desired by customers through data collection, Quality Function Deployment (QFD) Phases 1 and 2, and product design development. The results of Phase 1 QFD indicate that customer design needs encompass economic, ergonomic, durability, aesthetic, and feature aspects. Meanwhile, the results of Phase 2 QFD indicate that the technical characteristics manufacturers must meet include the use of anthropometric data, design modifications, selection of high-quality raw materials, attractive colors, comfortable padding, and materials free from hazardous chemicals. The swing dimensions were determined based on anthropometric data for adults and infants, referencing the 50th percentile of adult hip height and the 95th percentile of infant arm reach and span.
Co-Authors Abdul Wahid Arohman Achsan, Muhammad Fathur Al-farabi, Muhammad Azka Azzahra, Sabrina Bintang Utama, Dhafiandra Dewi Auditiya Marizka Dewi Auditiya Marizka Dewi Auditya Marizka Dianasanti Salati Dianasanti Salati Fadlurochman, Muhammad Febriza Imansuri Feby Gusti Dendra Galih Arisandy Viranski Hendrastuti Hendro Hendro, Hendrastuti Hermawan, Yuda Imansuri, Febriza Indah Kurnia Mahasih Lianny Indah Kurnia Mahasih Lianny Indra Rizki Pratama Indra Yusuf Indra Yusuf Indra Yusuf Rangkuti Irva Syariatun Nisa Isma Wulansari Ismono, Ahlan Justi Anjarsari Karina, Risca Ivo Kurnianto, Radif Lintang Linuwih Lucyana Tresia Megarukmana, Vivaldhi Mikhael Pramana Putranta Sebayang Muhamad Agus Muhamad Agus Nadhif Rahmawan Pradipta Sitompul, Kevin Pramesty, Annisya Zahra Rangkuti, Indra Yusuf Rusnaenah, Andi Sabrina Azzahra Solih, Edwin Sahrial Sukmawati, Wilad Sumasto, Fredy Tiena G. Amran Widiyana Wilda Sukmawati Wilda Sukmawati Wilda Sukmawati Wulansari, Isma Yanuar Angkasa Artanto Zufarshidqi, Ahnaf