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Usulan Perbaikan Efektivitas Mesin Rollforming Dengan Metode Overall Equipment Effectiveness (OEE) Adi Candra; Franka Hendra; Riki Effendi
Suara Teknik : Jurnal Ilmiah Vol 13, No 1 (2022): Suara Teknik: Jurnal Ilmiah
Publisher : Fakultas Teknik UM Pontianak

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29406/stek.v13i1.3851

Abstract

PT. XXX merupakan suatu  perusahaan yang bergerak di bidang manufaktur yang memproduksi atap baja ringan dan reng. Namun, pada Tahun 2020 dalam memproduksi Baja Reng perusahaan tidak mencapai target produksi yang telah ditentukan. Ini dikarenakan mesin yang digunakan sering mengalami downtime. Metode Overall Equipment Effectiveness (OEE) merupakan suatu  metode untuk mengukur efektivitas mesin yang diukur dari availability, performance, dan, quality. Berdasarkan hasil dari penelitian ini menunjukkan bahwa rata-rata nilai OEE sebesar  59,61 % dan faktor losses paling dominan adalah Reduced Losses sebesar 15,81%. Usulan perbaikan yang dilakukan untuk meningkatkan produktivitas adalah perbaikan strategi dan metode kerja, pengadaan fasilitas yang memadai, serta kaizen. Dilakukan simulasi dan didapati peningkatan nilai OEE sebesar 8,72% serta peningkatan jumlah produksi sebesar 7,29%. Juga terdapat beberapa usulan perbaikan yang dapat diberikan dalam meningkatkan efiktifitas dan efisiensi pada mesin yaitu pada break dilakukan sesi istirahat disela kerja, melakukan pelatihan administrasi, membuat penyangga , melakukan inpseksi secara berkala dan juga pembuatan chek sheet maintenance.
Model Tata Letak Gudang Penyimpanan Menggunakan Metode Class-Based Storage Rini Alfatiyah; Sofian Bastuti; Riki Effendi
Suara Teknik : Jurnal Ilmiah Vol 12, No 2 (2021): Suara Teknik: Jurnal Ilmiah
Publisher : Fakultas Teknik UM Pontianak

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29406/stek.v12i2.3121

Abstract

With many product characteristics, it is very vulnerable in the preparation of products and in the ideal capacity available. This happens in the warehouse. To find the ideal storage, an analysis of the warehouse layout is performed. The purpose of this study is to increase the warehouse's capacity and classify the products that are in the warehouse's storage locations. This Class-Based Storage method is a way of calculating and classifying based on the frequency of product movement. This research was carried out at PT. Cakra Satria Pratama in the warehouse. The results of this study indicate that the placement of the product is not ideal. Therefore, with the results of the proposed layout analysis results in the classification of products, when producing categories A, B and C with category A 53.85% of total products, category B 30.77% of total products and category C 15.38 % of the total products. Keyword: Layout; Class Based Storage Method; Warehouse.
Perancangan mesin pencetak bantalan palet dari serbuk kayu Riki Effendi; Franka Hendra; M. Arief Hakim
Jurnal POLIMESIN Vol 15, No 2 (2017): Agustus
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v15i2.375

Abstract

The background of the palette bolster printer machine production is the availability of waste sawdust in the large number. Waste sawdust is often regarded as a waste that its values and benefits cannot be felt yet. Sawdust can be used as the primary material for the production of palette bolster, so it becomes  valuable and useful. The method used in the machine production are reviewing literature and by doing calculations. The next stage is the production of machines and testing process to find out the success of the design. After the production process, it is obtained the machine results with dimensions of 380×150×510 (mm), with the production capacity of 2 products in one-time process. A good mixture composition of the sawdust and adhesive is 60:40 with a production capacity of 12 per hour, the machine is expected to provide benefits in the palette production. Key words: Adhesive, bolster, pallet, sawdust.
Pengendalian kualitas cacat scrap blown ban TBR 11R22.5 dengan metode QCC dan seven tools pada PT. Gajah Tunggal Tbk Taufik Taufik; Edi Supriyadi; Riki Effendi
Jurnal POLIMESIN Vol 19, No 1 (2021): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v19i1.2008

Abstract

PT. Gajah Tunggal Tbk adalah sebuah perusahaan yang bergerak dibidang manufaktur dengan produk ban untuk berbagai kendaraan dan kegunaan. Dalam proses produksi terhadap produk yang dihasilkan, masih terdapat produk cacat (khususnya cacat scrap blown) yang terjadi setiap hari dan bersifat fluktuatif, sehingga menyebabkan pengiriman produk kepada konsumen menjadi terlambat. Pada penelitian ini, penulis ingin mengatasi masalah tersebut dengan metode yang cocok untuk mengurangi cacat dan mengendalikan mutu produk adalah dengan menggunakan metode QCC (Quality Control Circle) dengan menerapkan langkah PDCA (Plan-Do-Check-Action) dan dengan alat bantu Seven Tools (Stratifikasi, Grafik Histogram, Diagram Pareto, Diagram Sebab-Akibat, Grafik Pengendali). Setelah dilakukan perbaikan dengan metode tersebut, hasilnya terbukti menurunkan rata-rata persentase cacat scrap blown dari 0.54% menjadi 0.16% dan menurunkan rata-rata persentase total cacat scrap dari 3.29% menjadi 1.70%. Untuk megurangi cacat scrap blown dibuatlah SOP baru sebagai acuan saat proses produksi dan tindakan lainnya untuk mengurangi cacat scrap produksi guna mencapai target scrap 1%. Jadi, faktor yang menyebabkan cacat scrap blown adalah material kurang atau tidak lengket dan hasil implementasi dengan metode QCC dibantu dengan alat bantu seven tools dapat mengurangi atau menurunkan cacat scrap blown dan persentase total cacat scrap.
Scientific literature reviews; Investigating analysis of turbine blade operational failure Riki Effendi; Franka Hendra
Jurnal POLIMESIN Vol 21, No 4 (2023): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i4.2899

Abstract

As a source of energy in industry and power plants, turbines must have reliability in operation.. One that affects the performance of the turnin is the condition of the blades. The multi-cycle fatigue experienced by the blades of compressors and turbines caused by dynamic stresses caused by the vibration and resonance of the blades in the engine operating time is a common type of failure. Over the past five decades, researchers have studied and investigated turbine blade failure. The main purpose of this article is to provide a brief overview of recent studies on turbine blade failure. The author only focuses on describing some of the failure methodologies used in various studies to investigate turbine blades. This article discusses each of these factors in more detail
Design of Onion Epidermis Peeling and Onion Smoothing Machine with Rubber Friction Method Application Fadwah Maghfurah; Riki Effendi; Mochammad Nurul Aini
Jurnal POLIMESIN Vol 18, No 1 (2020): Februari
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v18i1.1459

Abstract

Onions are the main ingredients for all types of cuisine so the level of demand is quite high. In the industrial world, a great number of processes of onion epidermis peeling are still using either manual and simple low capacity methods or high capacity machines with expensive components. Therefore, it is necessary to make a high capacity machine to peel the onion epidermis in a short time by using inexpensive and durable components that are designed with the help of Solidworks software. The onion epidermis peeling and smoothing machine uses a  0.5 HP electric motor power as a bond drive and  a rubber friction method for the process of peeling the onion epidermis. Besides, this machine is also designed to be compatible with peeling by connecting the rotation of the motor that is directly connected to the electric motor so that its design is simpler and does not require a long cycle of time. This peeling process is able to peel 2 kg of onion in 3 minutes and 0.5 kg for the refinement process in 5 minutes.
Perancangan mesin perajang bawang serbaguna berpenggerak motor listrik dengan kapasitas 55 kg/jam Riki Effendi; Muhammad Khumaidi
Jurnal POLIMESIN Vol 16, No 2 (2018): Agustus
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v16i2.584

Abstract

Abstract This study aims to create a versatile multipurpose machine design to support increasing production of Usaha Masyarakat Kecil Menengah (UMKM), especially in the business of onion slices that are ready to be fried. The design of this machine has several concepts with steps such as: requirement, problem analysis and specification, design of machine concept, technical analysis, modeling up to work drawing, tool making, assembling and testing. This machine uses electric motors with low power and the price is relatively cheap, so this machine is affordable for the community of UMKM. After doing research on slicing machine of onion by using onion slicer got maximum capacity of 55 kg per hour with 400 rpm slicing knife rotation and 1 mm slice thickness. Keywords: Designing, Chopping Machine, Red Onion, Slicer
PRODUCT DESIGN SIMPLIFICATION TO INCREASE COMPETITIVENESS WITH A VALUE ENGINEERING APPROACH TO THE WASTAFEL FLEAN INDUSTRY Ruspendi Ruspendi; Anthon Rudy W; Riki Effendi
Jurnal POLIMESIN Vol 19, No 2 (2021): Agustus
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v19i2.2050

Abstract

The strength of international competitiveness encourages companies to do optimization. Therefore, the increase in productivity which improves competitiveness must be done. The purpose of this study is to look for the best solution to optimize designs with the best value and cheapest engineering approach that can be executed on the sink faucet production. After a value engineering, obtained high-cost items such as components with brass/metal, local and imported material. Then look for alternative designs with cost criteria, namely Life Circle Cost (LCC) and the Initial Cost as well as with zero one non-cost criteria matrix and pairs matrix. The result obtained a design that qualifies for the product by replacing the faucet's construction and dimensions but still meets the requirements of comfort, functionality, and safety in use. With this alternative earned savings of 19.6% of the total cost.
ANALISIS KARAKTERISTIK MATERIAL ELEKTRODA TIP UNTUK PROSES LAS TITIK PADA BODI MOBIL UNTUK RANGKA MEMPERPANJANG UMUR PAKAI Effendi, Riki; Hendra, Franka
DINAMIS Vol. 10 No. 2 (2022): Dinamis
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/dinamis.v10i2.10748

Abstract

One of the important components in the process of spot welding or spot welding is electrode tip or better known as”eltip". The quality of eltip material will greatly determine the welding results, the level of reliability and service life of eltip. The purpose of this study was to analyze the characteristics of eltip and find a suitable formulation of locally produced eltip to replace imported eltip. The chemical composition of the eltip material that is currently used is unknown and is a secret for import manufacturers. Local production Eltip used spot welding process has a disadvantage in service life. For this reason, chemical composition tests, hardness tests, and metallographic tests were carried out on the tip electrode. In the results of spot welding metallographic test and tark test, the results showed a minimum nugget diameter of 3 mm for 1 mm thick welding plate, can be met between 3.22 mm to 3.52 mm by local eltip. The service life of local eltip as many as 2000 spots is approaching the service life of imported eltip as many as 2400 spots. A slight improvement in Pb levels as an anti-wear will increase the service life of this local eltip in subsequent use. With reference to the quality standards of the Weld, such as the dimensions of the nugget, and visual check welding surface defects allowed by the car manufacturer, the results of this study are expected to be a reference for the use of eltip in the welding process elsewhere.
Analysis of The Frame Design of Cracker Sheet Printing and Cutting Machine Using Finite Element Method Simulation Effendi, Riki; Pratama, Rikardo; Qadri, Munzir; Yunus Nasution, Ahmad
DINAMIS Vol. 12 No. 1 (2024): Dinamis
Publisher : Talenta Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/dinamis.v12i1.16359

Abstract

The food industry continues to evolve and faces challenges in enhancing production efficiency. One product that has garnered significant attention is crackers, which have high global demand. Manual processes involved in printing and cutting cracker sheets result in time and labor wastage, leading to production limitations and reducing the industry's competitiveness. Therefore, this research aims to analyze the design framework of a cracker sheet printing and cutting machine using finite element method simulation. The research methodology involves 3D modeling of the machine framework, selection of appropriate materials, and configuration of finite element method simulation to understand the structural behavior of the machine. The research findings identify critical areas requiring design improvements to enhance machine reliability and operational efficiency. By leveraging automatic cutting technology, this research is expected to enhance cracker production efficiency, reduce production costs, and improve the competitiveness of local food industries in the global market. Using cracker sheet printing and cutting machines, cracker production can be significantly enhanced compared to manual processes. These findings make a significant contribution to improving production efficiency and the competitiveness of the food industry.