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Redesign of Work Chairs and Tables to Reduce Musculoskeletal Disorders and Motion Waste at CV Barokah Gemilang Sejahtera Indah Wulandari; Anita Oktaviana Trisna Devi; Agung Widiyanto Fajar Sutrisno; Bekti Nugrahadi
Technema: Journal of Intelligent Engineering and Computing Vol. 1 No. 2 (2026): : June: Technema: Journal of Intelligent Engineering and Computing
Publisher : CV SCRIPTA INTELEKTUAL MANDIRI

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Abstract

CV Barokah Gemilang Sejahtera (BGS) is a garment industry producing ready-to-wear clothing. Observations and Nordic Body Map (NBM) questionnaires involving 14 sewing operators identified musculoskeletal complaints in the upper neck (82%), lower neck (84%), and back (91%). Operators also experienced motion waste caused by searching for sewing tools that were not systematically organized. This study aimed to redesign ergonomic work facilities to reduce Musculoskeletal Disorders (MSDs) risk and motion waste. The research employed NBM to identify MSD complaints, Rapid Upper Limb Assessment (RULA) to evaluate working posture, anthropometry to determine workstation dimensions, and the Right-Hand–Left-Hand Process Chart (PTKTK) to analyze inefficient movements. Data were collected through observations, interviews, anthropometric measurements, questionnaires, and work-activity documentation. RULA assessment produced a final score of 7, indicating a very high postural risk requiring immediate improvement. PTKTK analysis showed motion waste associated with sewing-tool searching, with work efficiency of 70.21% before improvement. The proposed redesign consisted of an adjustable chair with a height range of 68.9–80.3 cm and an adjustable table with a height range of 72.6–90.2 cm, complemented by a partitioned drawer. The proposed design projected a cycle-time reduction from 47 to 29 seconds and efficiency improvement to 82.75%, supporting improved posture, reduced MSD risk, and minimized motion waste.
Co-Authors Afif Mar'ah Iftinan Nur Firdaus Afif Mar'ah Iftinan Nur Firdaus Agung Widiyanto Fajar S. Agung Widiyanto Fajar Sutrisno agung_sedayu hadi_purnomo Alamanda, Putty Amalia, Nasyita Vivi Anindya Manggar Iwarani Anita Oktaviana Trisna Annida Haya Fadhilah Annisa Indah Mutiasari Annisa Indah Mutiasari Ardianto Risqi Barata Ardyanto, Slamet Ariska Bela Dina Aulia Nur Afifah Devi, Anita Oktaviana Trisna Dwi Wahyu Hidayat, Dwi Wahyu Eko Setiawan Eko Setiawan Erna Indtriastiningsi Fatihah, Dea Luthfiana Fauzan, Zulfahmi Firza Ramadhan Hafidz, Rosyadah handoko, Aris Hardiyanti, Tia Hesti Ridha Adilla Ibnu Mustaqim Nur Hasan Ika Anjarsari Indah Wahyu Indah Wulandari Indriastinigsih, Erna Indriastiningsih, Erna Isna Nugraha Kardono, Bagus Wahyu Kartika sari, Ukik Kristanti, Kharisma Kusumawati, Nita Machvira Lucky Chrisaviano Maulana Firmansyah Much Djunaidi Muh. Dawami Sholichin Muhammad Abdus Salam Jawwad Nanding Arief Ekhsandy Nanding Arief Ekhsandy Nasyita Vivi Amalia Nendi Setiawan Nendi Setiawan, Nendi Nia Yuliana Nor sholikin Nur Aini Fauziyah Nurizal Deo Fandi Pratama, Raditya Yoga Primasanti, Yunita Putra Kusuma, Ramaditya Putty Alamanda Qisma Rosalina Wahda Raditya Azis Rahmawati, Nofa Dwi Restu Hikmah Ayu Murti Reva Edra Nugraha Risal Ngizudin Riyadi, Sahid Agung Rosida, Alya Sadewa, Rifky Ian Sasongko Fiqri Wahyu Illahi Septia Nur Safitri Suci, Dewina Sekar Supriyanto Wibowo Suranto Suranto Suranto Suranto Syafruddin Dwi Saefi Ismail Tasya Ambar Aimia Trefalt, Rainer Felix Wahyu, Indah Wasesa, Anisa Prameswi Widiyanto Fajar Sutrisno, Agung Widiyastuti, Yesi Yaqin, Aenol Yesi Widiyastuti Yulfika, Alif Satria Yunanto, Bekti Yunisa Nurmala Sari Yunita Primasanti Yunita Primasanti