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Journal : Jurnal Teknik Industri Terintegrasi (JUTIN)

Optimalisasi Sistem Perawatan pada Tumbler Drayer dengan Metode RCM di Hotel X Fadlan, Muhammad; Mukhnizar, Mukhnizar; Selviyanty, Veny; Abu, Risal; Afdal, Afdal
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 3 (2025): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i3.46254

Abstract

Reliability Centered Maintenance (RCM) is a process to determine effective maintenance. Dryer Tumbler is a drying machine that has a concentrated air flow pattern and a sealed cylinder rim to ensure the water management system works optimally. This tool is very useful and beneficial especially for laundry because it can produce the highest output in meeting the workload. Repeated component damage occurs in the dryer tumbler machine at Hotel X due to less than optimal maintenance. This is because the maintenance and repair estimates for the existing dryer tumbler machine have not been managed with good and suitable methods. Repeated component interference in the machine makes the machine's performance less than optimal, thus hampering the production process. The production process that is not running optimally causes the resulting product to also experience a decrease in quality. Based on the calculation of component replacement costs, cost savings of 85.17% were obtained for dryer bearings, 2.84% for flatbelts, 58.59% for sizepress bearings and 75.23% for gear couplings.
Analisis Kenaikan Temperature pada Turbine Guide Bearing untuk Pemeliharaan Periodik Unit 2 PLTA Maninjau Pratama, Bagas Adi; Mukhnizar, Mukhnizar; Zulkarnain, Zulkarnain; Selviyanty, Veny; Abu, Risal
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 3 (2023): July 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i3.17093

Abstract

Turbine Bearing is a piece of equipment used to keep the shaft rotating about its axis or to keep a linearly moving component on track. The operation at PLTA Maninjau also makes use of a Turbine Bearing with a Journal Bearing type. The turbine bearing of the Maninjau hydropower plant experienced an abnormality, with the bearing temperature rising from 60°C to 80°C. Using the fishbone diagram method and failure mode and effects analysis, the authors conducted a root cause analysis of the causes of the increase in turbine bearing temperature in this study (FMEA). The cause of the increase in. The cause of the increase in the temperature of the turbine bearing unit 2 of the Maninjau Hydropower Plant was found to be a misalignment caused by a small bearing clearance of 0.2 mm, which should have been 0.4 mm according to the design value, after conducting research using the observation method through data collection and data processing. And reduced cooling water effectiveness from 18.41% to 1.15%. As a result, corrective maintenance on Maninjau Hydropower Unit 2 is required.
Analisis Perbaikan dan Pemeliharaan Sistem Pendingin (Air Conditioner) Pada Mobil Jazz New Gowasa, Estomi; Afdal, Afdal; Selviyanty, Veny; Abu, Risal; Mukhnizar, Mukhnizar
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 3 (2023): July 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i3.17096

Abstract

In a new Honda Jazz car, there is a rotten smell coming from inside the AC cabin, the temperature is not cold and causes the windshield to fog up. The purpose of the research is to find out the causes of damage to the AC system and appropriate maintenance actions. The method used is primary data, namely by direct inspection it is known that the refrigerant parameters are low on the pressure gauge manifold device on both sides LO 0.6–0.8 kg/cm2 and HI 8–9 kg/cm2. Damage to the capillary pipe is leaking. The action taken is to replace the capillary tube components, so the temperature parameters become LO=1.5–2.0 kg/cm² and HI=14.5–15 kg/cm². Once the pressure on the compressor, LO=4–6 kg/cm² and LO=7–10 kg/cm². The temperature is hot in the vehicle cabin. After replacing the compressor Normal pressure LO=1.5–2.0 kg/cm² and HI=14.5–15 kg/cm². Unstable Condenser temperature, LO=15Psi. HI=300–350Psi. cleaning is carried out at the temperature parameters LO=25Psi and HI=150 Psi, normal conditions. The hot room temperature = 29.2ºC and the cleaning action is carried out, then the temperature becomes = 16.8ºC, the AC room temperature returns to normal.
Perencanaan Mesin Pembuat Serbuk Jahe Fernando, Pungki; Risal, Abu; Mukhnizar, Mukhnizar; Afdal, Afdal; Selviyanty, Veny
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 3 (2023): July 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i3.17208

Abstract

The ginger powder making machine is designed and simulated to make it easier to get ginger juice or ginger water for the body to consume. The process of making ginger powder consists of: Power planning for planning a ginger cutting machine Pd = 0.88 kw, Material shaft S30C, diameter ?24 and tensile strength 48 kg/mm2, Bearing type = 6205, two pulleys used, namely drive pulley = 80 mm and the driven pulley = 76.2 mm, the planning speed around the pulley is V = 5.861 m/s. belt length 502.4 mm = 19.77 inches. The shear stress on the 12 mm diameter bolt = 0.188 kg/mm2 and the shear stress on the 14 diameter bolt = 0.141 kg/mm2. The design tangential force on the pin is F = 204 kg and the shear stress on the post plan is ?_k= 2.04 kg/mm2 . Planning Gear box using a ratio of 1: 50, Planning a clutch flans using type FCL 90, Cutting speed of the blade V = 0.48 m/min.
Analisis Torsi Sepeda Motor Vixion New 2013 Menggunakan Final Drive Gear Ukuran 13, 14 dan 15 Ahmadi, Syukri; Mukhnizar, Mukhnizar; Abu , Risal; Selviyanty, Veny; Afdal, Afdal
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 3 (2023): July 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i3.17209

Abstract

Motorcycles are vehicles that have quite high economic value when compared to other vehicles. Motorcycles are made up of several constituent components, one of which is the use of final gear. The purpose of this study was to determine the amount of torque and the ratio of torque produced from the final gear size 13,14,15 on the new 2013 vixion motor. From the data obtained, the maximum torque when using the final gear size 13 = 15.24 Nm at a speed of 7.05 rpm. 14 = 15.49 Nm at 7.33 rpm and 15 = 15.91 Nm at 6.83 rpm. While the difference in the ratio of torque produced by the final gear (standard) size 13 and size 14, the difference in value = 0.22 Nm, the final gear size 14 is larger, the difference in the torque ratio between size 14 and size 15, the difference in value = 0.35, is greater than 15 size 14, the difference in the torque ratio between size 15 and size 13 is the difference in value = 0.57 Nm, which is 15 greater than size 13
Analisis Penyebab Over Heating Untuk Tindakan Perawatan Pada Screw Compressor Di PT. Semen Padang Unit Indarung IV Candra, Adi; Abu, Risal; Mukhnizar, Mukhnizar; Zulkarnain, Zulkarnain; Azman, Azmil
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 4 (2023): Oktober
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i4.20695

Abstract

Semen Padang Indarung IV unit has a screw compressor type compressor unit to produce high pressure air. In its operations, one of the Atlas Copco type compressor units often experiences over heating problems, namely the working temperature exceeds 1000 C. The method used is trouble shooting the compressor system, such as checking the lubricating oil, pressure, valves, working temperature and cooling system. , as well as overhaul maintenance actions if necessary. Based on the research results, it was found that the factors that cause overheating of the compressor are: Dirty air quality affects the condition of the air filter for air supply, limited space for placing the compressor causes the air supply to decrease, the oil filter has passed its useful life and is not suitable for use, and the oil cooler is clogged with scale, which hinders the oil cooling process. Based on this damage, recommendations for maintenance activities on the Atlas Copco Compressor are: maintaining air quality, periodically cleaning the tubes in the oil cooler, replacing the new oil filter according to compressor specifications, as well as comprehensive maintenance measures
Analisis Penyebab Turunnya Kinerja Kompresor untuk Tindakan Perawatan pada Kapal Tanker MT. Sea Serenity Putra, Afrionaldi; Mukhnizar, Mukhnizar; Abu, Risal; Zulkarnain, Zulkarnain; Azman, Azmil
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 4 (2023): Oktober
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i4.22358

Abstract

Compressor is one of the equipment on the ship in the process of smooth sailing for the purposes of starting the main engine and also functions to increase gas pressure, distribute air to other parts so that the process runs smoothly. MT Tanker Ship. Sea Serenity is a goods delivery ship. On this ship, the compressor is used to carry out maneuvers, namely the main air compressor which produces air pressure of 12 bar for 10 minutes, but it should only be 5 minutes, meaning the compressor performance is not optimal. The causes of decreased performance in the compressor are: Dirty/clogged air valve, wear of the piston ring/housing, non-functioning of the low pressure and high pressure suction valves. Recommendations for maintenance activities on the LSHC-50A air compressor are: Ensure air circulation to the compressor room is clean/free from dust or dirt, add an air filter, and maintain room temperature stability (providing air conditioning). Maintain the cleanliness of the blower, check the oil filter, replace damaged pistons, and replace new piston rings according to compressor spare parts every 6000 working hours
Analisis Kinerja Kompressor Screw Oil Injected Sullair Ls20-150h untuk Ash Handling (Study Kasus PLTU Teluk Sirih) Abdillah, Muhammad; Mukhnizar, Mukhnizar; Abu , Risal; Afdal , Afdal; Zulkarnain, Zulkarnain
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 1 (2024): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i1.25494

Abstract

PLTU Teluk Sirih is a coal-fired steam power plant as an energy source that produces ash with a capacity of 2 . The compressor is a medium for transferring ash by using compressed air. The compressor used is a SCREEW OIL INJECTED SULLAIR LS20-150H compressor. Currently there is a decrease in performance on the compressor, which initially had a compression ratio of 1,600 Psia, polytropic head 14,500,599, capacity 10,938,438, flow rate 11,379,622 lb/s, efficiency 98.5%. After analyzing this compressor, the data obtained was a compression ratio of 1,540 Psia, polytropic head 13,805,166, capacity 10,950,733, flow rate 11,392,412, and efficiency of 95.3%. The reason is because the compressor room area does not have an active blower so that dirt/ash stuck to the radiator fins causes heat transfer to be hampered and this greatly affects the performance of the compressor parts to work optimally
Pembuatan Mesin Pengiris Tempe Algusra, Jeri; Mukhnizar, Mukhnizar; Zulkarnain, Zulkarnain; Abu , Risal; Afdal, Afdal
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 1 (2024): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i1.25495

Abstract

Slicing tempeh, which is generally done manually, can slow down the production process. Therefore, a tool was designed that is capable of slicing tempeh precisely, so that the results of slicing tempeh are more precise, efficient, save time, save labor, and reduce the possibility of work accidents. . In making this tempeh slicing machine, a ½ HP 1400 Rpm electric motor is the main driver, the rotation of the electric motor is transmitted to the cutting knife (circular knife), which will later be used to slice the tempeh. The tempeh slicing process is done by placing the tempeh on a sliding table slide. The basic materials used in making a tempeh slicing machine are 4x4 hollow iron, a dynamo adapter, and an electric motor. After the tool was ready to be used, the tempeh slicing machine was tested. The test was carried out for 10 seconds and produced 8 tempeh slices, 5 suitable tempeh slices and 3 unfit tempeh slices, so it could be concluded that the suitability of the tempeh slicing results was 68 percent
Pembuatan Tungku Pembakaran Logam Putra, Afrionaldi; Mukhnizar, Mukhnizar; Selviyanty, Veny; Abu, Risal; Afdal, Afdal
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 1 (2024): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i1.25496

Abstract

Current technological advances have produced many products that aim to make human work easier. One of them is an iron burning tool that uses a blower as a tool used to increase or enlarge the air or gas pressure that will flow into the combustion container (furnace). The blower used is a 2 inch snail blower as a tool to increase the air pressure so that the air that is supplied can enlarge the burning flame. The furnace used is a drum coated with heat-resistant cement which can withstand the heat of the combustion fire so that the furnace does not melt. The frame materials used are hollow iron measuring 40 x 40 and angle iron measuring 40x40. For combustion, it uses coal as the main fuel and the blower itself as an air distributor so that it can produce the desired fire. Based on the test results in a metal burning furnace, a temperature of 340°C can be obtained as planned so that by heating the metal, various types of equipment can be formed as desired