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Re-layout Laboratorium Pengujian Lingkungan Dengan Menggunakan Metode SLP (Systematic Layout Planning) pada PT ABC Ihsan, Tiaradia; Guna, Sura
Jurnal Ilmiah Wahana Pendidikan Vol 10 No 21 (2024): Jurnal Ilmiah Wahana Pendidikan
Publisher : Peneliti.net

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.5281/zenodo.14506476

Abstract

PT.ABC is a company operating in the environmental services sector. Planning the layout of laboratory facilities is an important issue, because the company will operate for a long period of time. Based on observations, the problem with the layout at PT. ABC is that there are several rooms that are too far apart, which results in the sample analysis process being less effective and efficient. Therefore, it is very necessary to redesign the layout of laboratory facilities to reduce the distance between stations in the analysis process in order to optimize production process time. The method used for layout design is Systematic Layout Planning (SLP).
Analisis Pengendalian Persediaan Komponen Panel Lower in Board Metode Material Requirement Planning (MRP) dengan Lot Sizing Fixed Order Quantity Saepuloh, Asep; Ihsan, Tiaradia
Innovative: Journal Of Social Science Research Vol. 5 No. 2 (2025): Innovative: Journal Of Social Science Research
Publisher : Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/innovative.v5i2.18067

Abstract

Penelitian ini menganalisis pengendalian persediaan komponen panel lower in board menggunakan metode Material Requirement Planning (MRP) dengan penerapan teknik Lot Sizing Fixed Order Quantity (FOQ). Tujuan utama dari penelitian ini adalah untuk mengoptimalkan manajemen persediaan guna memastikan ketersediaan material yang tepat waktu dan mengurangi biaya persediaan. Metode MRP digunakan untuk menghitung kebutuhan material berdasarkan permintaan produksi yang ada, sementara teknik FOQ diterapkan untuk menentukan jumlah pemesanan yang optimal pada setiap siklus produksi. Hasil analisis menunjukkan bahwa penerapan teknik FOQ dalam MRP dapat meningkatkan efisiensi operasional dengan mengurangi frekuensi pemesanan dan biaya penyimpanan. Penelitian ini juga membahas implikasi praktis dari penggunaan metode tersebut dalam konteks industri manufaktur, serta memberikan rekomendasi untuk peningkatan sistem pengendalian persediaan. Dengan demikian, penelitian ini diharapkan dapat memberikan kontribusi positif dalam pengelolaan persediaan material pada industri manufaktur.
SOSIALISASI PENENTUAN HARGA POKOK PRODUKSI BERAS ORGANIK DAN USAHA MIKRO, KECIL DAN MENENGAH DESA CIKURUBUK SUMEDANG Ihsan, Tiaradia; Rochman, Didit Damur; Anwar, Asep; Ferdian, Rendiyatna
GERVASI: Jurnal Pengabdian kepada Masyarakat Vol. 9 No. 1 (2025): GERVASI: Jurnal Pengabdian Kepada Masyarakat
Publisher : LPPM IKIP PGRI Pontianak

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31571/gervasi.v9i1.8517

Abstract

Salah satu permasalahan utama yang dihadapi oleh UMKM di Desa Cikurubuk adalah ketidaktahuan dalam menentukan harga jual yang sesuai, karena belum memahami konsep Harga Pokok Produksi (HPP). Kondisi ini menjadi tantangan, terutama ketika mitra berupa kelompok tani dan UMKM sedang mengembangkan produk beras organik serta memperbaiki kualitas, kemasan, dan strategi pemasaran. Melalui kegiatan pengabdian kepada masyarakat, tim dari Prodi Teknik Industri Universitas Widyatama memberikan pelatihan dan sosialisasi mengenai perhitungan HPP guna membantu mitra menentukan harga jual produk secara tepat. Metode yang digunakan adalah pelatihan partisipatif dan pendampingan langsung di lokasi usaha. Hasil kegiatan menunjukkan bahwa mitra mampu memahami dan menyusun perhitungan HPP serta mulai menerapkannya dalam penetapan harga jual produk. Simpulan dari kegiatan ini adalah sosialisasi yang dilakukan berhasil meningkatkan kemampuan mitra dalam menetapkan harga secara rasional, sehingga diharapkan dapat menunjang keberlangsungan dan daya saing usaha mereka.
Perencanaan Pemeliharaan Mesin Nitrogen Berdasarkan Repair Complexity dan Future Value: Pendekatan ISMO Ihsan, Tiaradia; Damur Rochman, Didit; Ferdian, Rendiyatna
JISI: Jurnal Integrasi Sistem Industri Vol. 12 No. 2 (2025): JISI UMJ
Publisher : Fakultas teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jisi.12.2.211-222

Abstract

Keandalan mesin memainkan peran penting dalam konsistensi layanan dan efisiensi operasional. Penelitian ini mengusulkan model perencanaan pemeliharaan jangka panjang yang terstruktur untuk unit mesin nitrogen di AHASS Delima Motor, sebuah bengkel sepeda motor skala kecil di Jawa Barat. Metode ISMO yang terdiri dari Inspection (Inspeksi), Small Repair (Perbaikan Ringan), Medium Repair (Perbaikan Sedang), dan Overhaul (Perbaikan Total) digunakan untuk menentukan frekuensi aktivitas pemeliharaan berdasarkan skor repair complexity mesin, yang dinilai pada level 8 melalui evaluasi lapangan. Skor ini menghasilkan siklus aktivitas selama 9,5 tahun, terdiri dari 9 inspeksi, 5 perbaikan ringan, 2 perbaikan sedang, dan 1 overhaul. Setiap aktivitas dijadwalkan dalam garis waktu bulanan dan dikonversi menjadi estimasi biaya tahunan menggunakan metode Future Value (FV), dengan asumsi tingkat inflasi tahunan sebesar 20,02%. Total biaya pemeliharaan yang diproyeksikan untuk seluruh siklus adalah sebesar Rp 25.552.627. Analisis sensitivitas menunjukkan bahwa model ini responsif terhadap variasi inflasi. Model ini menghasilkan alat perencanaan yang sederhana dan ekonomis untuk penganggaran pemeliharaan di bengkel skala kecil tanpa memerlukan sistem digital atau komputerisasi. Kata kunci: Perencanaan pemeliharaan, metode ISMO, mesin nitrogen, proyeksi biaya, future value
Perancangan dan Pengembangan Produk “Mesin Penggiling Tahu pada Pabrik Tahu dengan Metode Quality Function Deployment (QFD)” Jovita, Anjani; Mustofani, Muhammad Mikoriza; Ihsan, Tiaradia
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 4 (2025): October
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i4.49609

Abstract

The Indonesian tofu industry faces challenges in the soybean grinding stage, which is still dominated by small-scale machines with limited capacity, poor grinding quality, and low energy efficiency. These constraints reduce the productivity and competitiveness of micro, small, and medium enterprises (MSMEs). This study aims to design a more efficient tofu grinding machine that meets user needs by applying the Quality Function Deployment (QFD) method. Using a descriptive approach with quantitative support, consumer needs (Voice of Customer) were identified, translated into technical responses, and analyzed through the House of Quality (HoQ) to determine technical priorities. Results show that consumers demand large production capacity, smooth grinding results, energy efficiency, durability, and easy maintenance. The highest-priority technical responses include high-power motors, stainless steel piping, and large-capacity grinding tubes.
Perancangan Ulang Tata Letak Pabrik untuk Minimasi Jarak Perpindahan Material Menggunakan Algoritma Genetika di PT JKL Ihsan, Tiaradia; Ferdian, Rendiyatna; Rochman, Didit Damur; Anwar, Asep
Jurnal PASTI (Penelitian dan Aplikasi Sistem dan Teknik Industri) Vol 17, No 3 (2023): Jurnal PASTI
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/pasti.2023.v17i3.007

Abstract

PT JKL merupakan produsen jamu dengan berbagai jenis sediaan yang mempunyai misi untuk memproduksi dan mendistribusikan produknya secara luas di Indonesia. Dalam aktivitas produksi didapati bahwa perpindahan material yang terjadi di proses produksi PT JKL cukup panjang. Jarak perpindahan material saat ini sebesar 1902,875 meter, kondisi ini disebabkan banyaknya departemen yang saling berjauhan dan berdampak pada tidak tercapainya target produksi. Penelitian ini melakukan perancangan ulang tata letak pabrik PT JKL dengan menggunakan algoritma genetika, dengan tujuan untuk minimasi total jarak tempuh perpindahan material. Algoritma genetika bekerja dengan cara bergerak dari satu populasi ke populasi lain untuk mencari nilai optimal dengan tiga tahapan utama yaitu seleksi, crossover, dan mutasi. Berdasarkan hasil perhitungan yang telah dilakukan, perancangan ulang dengan menggunakan algortima genetika berhasil meningkatkan efisiensi perpindahan material sebesar 18,62% dan memberikan penambahan lokasi gudang barang jadi sebagai tempat penyimpanan barang untuk meminimalisir terjadinya kerusakan barang selama proses penyimpanan.
Fuzzy-FMECA: Right Solution for Jet Dyeing Machine Damage Prevention Ihsan, Tiaradia; Rochman, Didit Damur; Ferdian, Rendiyatna
Spektrum Industri Vol. 22 No. 2 (2024): Spektrum Industri - October 2024
Publisher : Universitas Ahmad Dahlan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12928/si.v22i2.204

Abstract

Jet dyeing machines, essential for producing high-quality and environmentally friendly textiles, face persistent issues with defects that lead to production stoppages, compromised cloth quality, and significant financial losses for companies. These challenges hinder operational efficiency and undermine the competitive edge of textile manufacturers in a rapidly evolving market. Jet Dyeing machines continue to innovate to produce high quality and environmentally friendly textiles, with the discovery of defects causing cloth production to stop, cloth quality to decline, and company losses. The Fuzzy-FMECA approach enhances accuracy and adaptability in identifying failure risks, improving maintenance for complex jet dyeing systems. This study aims to identify the root causes of jet dyeing machine damage for preventive maintenance design. Studies using robust fuzzy-FMECA can identify critical components of jet dyeing machines with a high degree of accuracy. This can improve machine reliability and reduce fabric quality failures. The dominant machine failures identified in jet dyeing components are leakage, short circuits, and installation errors. The Pareto analysis shows that leaks, tears, and short circuits are responsible for over 70% of total failures. The most critical components include the main pump and electric socket, both with an RPN score of 7.42, representing a significant 30% of overall risk. Other high-risk components such as the steam pipe packing and heat exchanger steam pipe also have an RPN of 7.25. These findings indicate that over 60% of the failures arise from just a few key components. These findings have succeeded in identifying the critical components of the jet dyeing machine (main pump and socket) which have the highest potential risk of failure. The proposed preventive maintenance design can reduce these risks, but needs to be refined with consistent, competent and monitored inspections. The preventive maintenance design significantly mitigates risks, requiring ongoing refinement through regular, skilled, and supervised inspections to ensure optimal effectiveness.
Analisis Waste Utama dalam Proses Produksi Tempe di IKM Tempe XYZ Oktaviani, Mila; Ihsan, Tiaradia
Journal of Industrial Engineering and Operation Management (JIEOM) Vol 8, No 2 (2025)
Publisher : Universitas Islam Kalimantan Muhammad Arsyad Al Banjari Banjarmasin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31602/jieom.v8i2.19786

Abstract

IKM Tempe XYZ menghadapi kesulitan dalam menjaga efisiensi proses produksi. Penelitian ini bertujuan untuk mengidentifikasi pemborosan utama pada proses produksi tempe di IKM Tempe XYZ guna meningkatkan efisiensi operasional. Pendekatan dalam penelitian ini menggunakan metode deskriptif kuantitatif dengan pengumpulan data melalui kuesioner terkait adanya tujuh jenis waste. Data tersebut kemudian dianalisis menggunakan metode keputusan Borda untuk menentukan prioritas waste utama, dilanjutkan dengan analisis akar penyebab berbasis fishbonediagram untuk mengidentifikasi faktor-faktor penyebab utama dari masalah tersebut. Hasil analisis menunjukkan bahwa pemborosan transportasi akibat pemindahan bahan secara manual menjadi prioritas utama dengan skor tertinggi, yaitu 32. Pemborosan ini terjadi karena aktivitas pemindahan kedelai secara berulang akibat tata letak lokasi yang tidak efisien dan minimnya alat bantu seperti troli. Untuk mengatasi permasalahan tersebut, disarankan untuk melakukan perancangan ulang tata letak proses produksi berdasarkan alur linier yang efisien serta menyediakan troli stainless untuk mempercepat pemindahan bahan. Usulan perbaikan ini diharapkan dapat mengurangi meningkatkan produktivitas secara keseluruhan.Kata Kunci:  Metode Borda, Produksi Tempe, Pemborosan Transportasi.  
Analisis Efektivitas Mesin CNC Lathe Berbasis Overall Equipment Effectiveness (OEE) Firdaus, Hersa Ridwan; Ihsan, Tiaradia
Jurnal Sains dan Teknologi (JSIT) Vol. 6 No. 1 (2026): Januari - April
Publisher : CV. Information Technology Training Center - Indonesia (ITTC)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47233/jsit.v6i1.4190

Abstract

The effectiveness of production machines is a key factor in increasing the productivity and competitiveness of the manufacturing industry. CNC Lathe machines as one of the main machines in the machining process are required to operate optimally with a high level of reliability and quality. This study aims to analyze the level of effectiveness of CNC Lathe machines using the Overall Equipment Effectiveness (OEE) method and identify the sources of production losses based on the Five Big Losses concept. The research method used is a quantitative approach with a case study on one CNC Lathe machine unit in a manufacturing company with a make-to-order production system. Research data were obtained through direct observation of machine working time, downtime, number of outputs, and the number of defective products during one production shift. The results showed that the availability value was 94.10%, performance was 98.28%, and quality was 99.50%, resulting in an OEE value of 92.01%. This value has exceeded the world-class standard of 85%, which indicates that the performance of the CNC Lathe machine is in the very good category. The Five Big Losses analysis shows that the dominant losses come from breakdown losses and idling and minor stoppages. This research contributes by evaluating the performance of a CNC lathe machine in a contextualized make-to-order production system and recommending improvements to maintain and enhance machine effectiveness.
Analysis of the Effectiveness of the Romaco Killian KTP 720X Machine Using the Overall Equipment Effectiveness Method at PT XYZ Handayani, Mutiara; Nuraeni, Yulia; Kusumah, Wawan Wijaya; Ihsan, Tiaradia
Jurnal Ilmiah Multidisiplin Indonesia (JIM-ID) Vol. 5 No. 01 (2026): Jurnal Ilmiah Multidisplin Indonesia (JIM-ID), January 2026
Publisher : Sean Institute

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

The effectiveness of production machinery is one of the key factors determining the success of manufacturing processes, particularly in the pharmaceutical industry, which demands high accuracy and consistent product quality. PT XYZ utilizes the Romaco Killian KTP 720X as one of its main machines in the tablet compression process. However, during the period from January to September, the machine's production output did not meet the company’s target. This condition highlights the need for a systematic evaluation of the machine’s performance. This study was conducted using the Overall Equipment Effectiveness (OEE) method, a comprehensive indicator used to assess machine effectiveness based on three main components: availability, performance, and quality. Production data were collected through direct observation, company documentation, and interviews, covering loading time, downtime, operation time, actual output, number of defective products, and the machine’s ideal cycle time. The results show that the machine’s average availability was 68.00%, performance was 29.14%, and the quality rate reached 99.11%. These components generated an OEE value of 19.52%, which is significantly below the international standard of 85% established by the Japanese Institute of Plant Maintenance (JIPM). The low OEE value is primarily attributed to the performance component, which falls far below the required standard, indicating that the machine does not operate at its ideal speed. These findings underscore the need to improve process efficiency, optimize machine speed settings, and evaluate operational procedures to enhance machine performance and ensure the achievement of the company's production targets.