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Journal : Industry Xplore

PENURUNAN CACAT PRODUK GARNISH-ASSEMBLY TAILGATE DI PERUSAHAAN OTOMOTIF MELALUI PENDEKATAN METODE DMAIC Aina Nindiani; Robi Nursikin; Ali Kustia; Tedi Sertiadi; Ni Wayan Puji; Wahyudi
Industry Xplore Vol 4 No 1 (2019): Industry Xplore
Publisher : Lembaga Penelitian dan Pengabdian pada Masyarakat, Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (583.965 KB) | DOI: 10.36805/teknikindustri.v4i1.604

Abstract

Penelitian ini bertujuan untuk melakukan upaya perbaikan dalam menurunkan cacat produk Garnish-Assembly Tailgate pada proses painting menggunakan pendekatan metode DMAIC (Define, Measure, Analyze, Improve, Control). Berdasarkan diagram Pareto, cacat yang mendominasi pada produk GarnishAssembly Tailgate adalah cacat butsu dan hajiki. Langkah perbaikan dilakukan menggunakan FMEA (Failure Modes and Effects Analysis) dapat menurunkan jumlah cacat produk ini, yang ditunjukkan dengan penurunan nilai DPMO (Defects per Million Opportunities) sebesar 31,91% serta peningkatan nilai sigma dari 2,90 menjadi 3,10. Kata Kunci: DMAIC, DPMO, Six Sigma, FMEA
ENHANCING STORAGE AND RETRIEVAL SYSTEM IN THE CONSIGNED GOODS WAREHOUSE: A KAIZEN-BASED SOP DEVELOPMENT AND IMPLEMENTATION Aji, Sonny; Nindiani, Aina
Industry Xplore Vol 10 No 1 (2025): Industry Xplore
Publisher : Lembaga Penelitian dan Pengabdian pada Masyarakat, Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/teknikindustri.v10i1.8240

Abstract

The consigned goods warehouse often faces challenges, including accumulating of stored items and faults in retrieving consigned goods. These problems stem from using simple forms with inadequate information and the absence of a Standard Operating Procedure (SOP) to regulate consigned goods in the warehouse. This research aims to develop and implement an SOP for storing and retrieving consigned goods to address these issues. The research process began with observations and needs analysis, followed by the development and implementation of the SOP, and concluded with an impact analysis comparing conditions before and after the implementation of Kaizen. The findings reveal that the consigned goods warehouse system has become more organized and standardized. Improvements in item information include adding details such as intended usage, usage timelines, item photographs, and Purchase Requisition (PR) documents or Statement Letters (BA). These enhancements have improved traceability and eliminated faults in retrieving consigned goods. The accumulation of items was mitigated through a storage time limit and reminders from warehouse personnel to users when it was time to use the items.