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Journal : ASEAN Journal for Science and Engineering in Materials

Mechanical Design and Analysis of Eco-Print Textile Pounding Machine Reflin, Rhainna Rheizkhira; Chang, Steven Henderson; Saptaji, Kushendarsyah; Triawan, Farid
ASEAN Journal for Science and Engineering in Materials Vol 2, No 2 (2023): AJSEM: Volume 2, Issue 2, September 2023
Publisher : Bumi Publikasi Nusantara

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Abstract

This study presents the design and analysis of an automated eco-print textile pounding machine to reduce labor intensity and preserve artistic aspects. The machine offers an efficient and cost-effective solution for businesses to meet the demand for eco-friendly textiles while maintaining control over the pounding technique. By utilizing a rotating flywheel mechanism, the device achieves approximately an average of 5 pounds with a force of 8.54 N per second. It features unique characteristics, including disassembly capability and replaceable parts for easy maintenance and longevity. The safety analysis indicates favorable safety factor values of 5.68 and 4.70 for static and dynamic loads, respectively, in the most critical part. Based on these results, it can be concluded that this product is safe and has a predicted infinite lifespan. This study serves as a valuable reference for the development of enhanced eco-print textile pounding machines.
Design and Fabrication of Automated Stopper Mechanism with PLC-Controlled System and Ball Screw Mechanism Fadhila, Fahriza; Triawan, Farid
ASEAN Journal for Science and Engineering in Materials Vol 4, No 2 (2025): (ONLINE FIRST) AJSEM: Volume 4, Issue 2, September 2025
Publisher : Bumi Publikasi Nusantara

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Abstract

The demand for high precision and efficiency in industrial cutting operations has driven the development of automated positioning mechanisms. Most traditional manual stopper systems in panel saws often suffer from inaccuracies, inefficiencies, and material waste. To address these issues, this study presents the design, implementation, and performance evaluation of a PLC-based automated stopper mechanism utilizing a ball screw system for precise linear motion. The system integrates a Programmable Logic Controller (PLC), stepper motor, ball screw mechanism, and Human-Machine Interface (HMI) to enable accurate positioning and real-time operator control. Performance tests validated the system’s reliability, precision, and suitability for industrial cutting applications. Speed evaluations confirmed that the stopper exceeded the 40 mm/s requirement, achieving 43.4 mm/s. Force resistance tests demonstrated structural stability under a 100 N load, with minimal deviations of 0.05 mm at 125 N and 0.10 mm at 150 N. Positioning accuracy tests further confirmed an average error of only 0.1 mm (0.005% deviation). The PLC executed motion commands with an average response time of 0.5 seconds, ensuring quick and reliable adjustments. These findings highlight the effectiveness of PLC-based automation in improving positioning accuracy, production speed, and overall usability in manufacturing environments.
Fabrication of Synthetic Lumbar Vertebrae by a Combination of FDM 3D-Printing and PU Foam Casting from Two Injection Techniques for Surgical Training Triawan, Farid; Khoiriyah, Nisa; Asriyanti, A.; Utomo, Muhammad Satrio; Saptaji, Kushendarsyah; Fernandez, Nikolas Krisma Hadi; Muflikhun, Muhammad Akhsin
ASEAN Journal for Science and Engineering in Materials Vol 5, No 1 (2026): (ONLINE FIRST) AJSEM: Volume 5, Issue 1, March 2026
Publisher : Bumi Publikasi Nusantara

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Abstract

This study aims to introduce a rapid and precise fabrication technique of lumbar vertebrae model that mimics the cortical and cancellous parts of the bone using polylactic acid (PLA) and polyurethane (PU) foam, respectively. An FDM 3D-printing using PLA filament was utilized to fabricate the cortical part, then PU foam was molded into the printed cortical to form the cancellous part. The fabricated model was examined by comparing its dimensions with the stereolithography (STL) model. Sequentially, density measurement, compressive test, and microstructure observation were performed to evaluate the specimen characteristics. The results showed that the dimensions of the vertebrae model agreed well with the STL model, with a discrepancy of less than 4%. The fabricated PU samples exhibited a density in the range of 476–557 kg/m³, elastic moduli of 3.99–7.17 MPa, and a pore size of 136.66–179.80 µm, which are lower than the properties of human bone. Despite that, the PU samples maintain their compressive strength of 0.329–0.589 MPa, which is within the range of cancellous human bone.
Co-Authors AA Sudharmawan, AA Abdulkareem Sh. Mahdi Al-Obaidi Aditiya Harjon Al-Obaidi, Abdulkareem Sh. Mahdi Alfatih, Shahreza Agung Ali, Muchammad Fachrizal Alvin Widjaya Amelia Nuraisyah Quinsi Jemy Anak Agung Ngurah Perwira Redi Anak Agung Ngurah Perwira Redi Andy Saputro Antonio, Ryan Anwar Ilmar Ramadhan Ariana Tulus Purnomo Ariq Naufal Rabbani Arnaz Sholeh Asep Bayu Dani Nandiyanto Asmelash Gebremariam Asriyanti, A. Azhari, Azmir Bahagia, Katherine Luckman Belfaqih, Idrus Husin Bentang Arief Budiman Bilqist Imeilia Az Zahra Bryan, Jonathan Budiarta, Wahyu Nur Budiman , Bentang Arief Budiman, Bentang Arief Chang, Steven Henderson Charline Tiara Rehuellah Pingak Denatra, Geraldy Dewa, Gilang Raka Rayuda Dindamilenia Choirunnisa Hardiyasanti Djamari, Djati Djati Wibowo Djamari Djati Wibowo Djamari Elin Rachmawati Eryanto, Ery Fadhila, Fahriza Fernandez, Nikolas Krisma Hadi Fini Bestiara Fitri Endrasari Frandito, Raffy Gabriela Chelvina Santiuly Girsang Girsang, Gabriela Chelvina Santiuly Githa, Arum Given Chris Yuenan Glenn Hanaya Gloria Ellysian Aprilia Hadisujoto, Budi Handani, Nadya Geraldine Hofifah, Siti Nur I Ketut Adhiarta Laksemana Ida Hamidah Ifat, Ifat Ignatius Budi Sutanto Hadisujoto Ignatius Pulung Nurprasetio Ignatius Pulung Nurprasetio Ihza Lisiano Al Qushai Ilham Prasetyo Ilman Arpi islam, sri susilawati Iwan Setiawan Iza, Nurlaely Rohmatul Kalam, Ikramin Ken Risa Ayu Ndaru Ningrum Khoiriyah, Nisa Kushendarsyah Saptaji Kusuma, Felicia Laela Nur Fitria Laely Muryanti Lestari, Putri Yuni Lestari, Tika Endah Lubis, Steven Abed Daniel Maria Anggi Octaviani Mei Syaroh Misbakhul Munir Mochammad Rafli Ramadhani Muhamad Rausyan Fikri Muhammad Agni Catur Bhakti Muhammad Akhsin Muflikhun Muhammad Aziz Muhammad Dzulkifly Muhammad Johan Alibasa Muhammad Kunta Biddinika Muhammad, Azka Aulia Musafri Yetti Musafri Yetti Nanda Indriana Natayu, Amartya Nikolas Krisma Hadi Fernandez Nikolas Krisma Hadi Fernandez Noorfi Azizah Rahim Nurfais, Ahmad Octary, Astrid Vanya Ong, Janice Putra, Indra Pertama Putri Angelica Putri, Silmi Ridwan Qurriyatus Zahro Raffy Frandito Rafie Djajasoepena Rahmanda, Wahyu Rakshidatu Lestaluhu Ramadhan, Ammar Ramadhona Saville Reflin, Rhainna Rheizkhira Robby Dwianto Widyantara Romadhon , Yusuf Safety Husna Pangestika Septiani, Tasya Diana Siagian, Michael Soritua Putrapratama Silmi Ridwan Putri Sineri, Gabriel Ayrton Andares Sinta Widianingrum Siswojo, Nathanael Ansel Siti Nur Hofifah Siti Zulaikah Sri Nararia Anggita Damayanti Surya Danusaputro Liman Sutrisno, Dwiartha Pambudi Alif Syamsuri, Ady Tong Keong Sai Trisnadewi, Titin Tumada, Azhari Unang Solihin Utomo, Muhammad Satrio Vania Katherine Mulia Wahyu Nur Budiarta Wandy Wandy Wibowo, Djati Wildan Rahmawan Zulaikah, Siti