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Jurnal INTECH Teknik Industri Universitas Serang Raya

INTECH
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Published by Universitas Serang Raya

ISSN : 2407781X EISSN : 26552655 DOI : -

Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering Mechanical Engineering Transportation

Jurnal INTECH Teknik Industri Universitas Serang Raya, dengan nomor terdaftar ISSN 2407-781X (Print) dan 2655-2655 (online) adalah jurnal ilmiah yang diterbitkan oleh Program Sudi Teknik Industri, Fakultas Teknik, Universitas Serang Raya. Jurnal ini bertujuan untuk mempublikasikan hasil penelitian di bidang Teknik Industri yang diterbitkan dua kali setahun. Ruang lingkup Ilmu mencakup Riset Operasi, Sistem Manufaktur, Manajemen Industri, Ergonomi dan Sistem Kerja, Logistik dan Manajemen Rantai Pasokan, dan studi ilmiah lainnya sesuai dengan bidang lingkup penelitian Teknik Industri.

Arjuna Subject : -

Articles 219 Documents

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Analisis Risiko Keselamatan dan Kesehatan Kerja Kegiatan Bongkar Muat Pupuk Muhamid, Rian; Tambunan, Willy; Fatimahhayati, Lina Dianati
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol. 4 No. 2 (2018)
Publisher : Universitas Serang Raya

A company that serves loading and unloading services which includes demolition and loading of goods carried out in the Pier Port area also has a high potential for workplace accidents. From interviews with safety officers, accidents that occur are still limited to minor accidents such as eye irritation due to dust and irritation to the feet due to fertilizer leaking and about the body of the worker. Based on the workers' side, the potential for workplace accidents can be overwritten by fertilizers, irritation due to leaky fertilizers, respiratory problems from chemical conditions that smell of fertilizers and fall from trucks. This study aims to determine the activities that have the potential for workplace accidents and carry out risk assessments that occur with the HIRARC method. The object of research is a company engaged in loading and unloading operations operating in East Kalimantan. Data collection is done by direct observation by observing the location and activities of workers. Also, by direct interview with the Safety Officer (1 person), Field Coordinator (1 person), Tally Man (1 person), Rager Crane Ship (1 person) and field workers totaling 33 workers. The results of the study obtained risk factors from 8 activities such as placing cranes, preparing loading and unloading equipment, installing slings and hooks to crane hooks, preparing tally man tables on the dockside, workers entering barges, directing transport trucks, fertilizer loading, heading vehicles to leave the dock and 14 potential hazards. From the risk assessment obtained three sources of extreme value hazard, nine sources of hazard that have high-risk values and two sources of hazards that have moderate risk values. Risk control can be done to providing K3 guidance, make good working procedures, and use complete PPE in carrying out loading and unloading activities.

ANALISIS PRODUCTIVE MAINTENANCE DI PT. SANKYU INDONESIA INTERNATIONAL Winarno, Heru; Yuda Negara, Sampurna
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 1, No 1 (2015)
Publisher : Universitas Serang Raya

24ANALISIS PRODUCTIVE MAINTENANCE DI PT. SANKYU INDONESIA INTERNATIONALHeru Winarno1, Sampurna Yuda Negara2Program Studi Teknik Industri Fakultas Teknik Universitas Serang Raya1.2heruwinarno42@yahoo.co.idABSTRAKPenelitian ini bertujuan untuk mengetahui penyebab masalah atau kekurangan dari hasil availability pada alat fork lift 2,5 ton dan 7 ton di PT. Sankyu Indonesia International dengan menggunakan metode Total Productive Maintenance (TPM). Jumlah fork lift dua buah yaitu fork lift 2,5 ton di departement maintenance dan fork lift 7 ton di operasional. Data dikumpulkan dari data repair fork lift dari bulan januari sampai juni, kemudian data diolah menggunakan performance maintenance dan dianalisis dengan diagram fishbone dan langkah perbaikan dengan penerapan TPM. Berdasarkan hasil penelitian dapat disimpulkan bahwa peneliti membahas mengenai penyebab dan akibat yang ditimbulkan oleh breakdown alat/mesin Fork Lift 2,5 ton dan fork lift 7 ton. Untuk mendapatkan mesin yang dapat terjaga keterandalannya dibutuhkan suatu konsep yang baik. Total Productive Maintenance (TPM) merupakan sebuah konsep yang baik untuk merealisasikan hal tersebut. Konsep ini, selain melibatkan semua personil dalam perusahaan, juga bertujuan untuk merawat semua fasilitas pelayanan yang dimiliki perusahaan.Data yang digunakan merupakan data breakdown, operation time, loading time dan frekuensi breakdown selama enam bulan dari Januari-Juni 2014. dengan memperhitungkan nilai Mean Time Beetwen Failure (MTBF) yang dihasilkan fork lift 2 ton adalah 92,44 dan fork lift 7 ton adalah 508, Mean Time To Repair (MTTR) fork lift 2 ton adalah 21,33 dan fork lift 7 ton adalah 8, serta Availability fork lift 2 ton adalah 69,33% dan fork lift 7 ton adalah 84,67 %, dengan menggunakan data record fork lift 2,5 ton pada depatement maintenance selama 6 bulan dari bulan januari â juni 2014.

Perbaikan Waktu Set Up dengan Metode Single Minute Excange of Dies pada Mesin Die Casting Ariyanto, Muchamad Septi; Ramayanti, Gina; Sahrupi, Sahrupi
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 3, No 1 (2017)
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/intech.v3i1.874

The time needed to set up the production machine is 55 minutes. The high set-up time is caused by the non-differentiation of internal set-up and external set-up so that all set-up activities are carried out when the engine stops (internal set up). When viewed from the effectiveness of the company, the setup activities carried out at the time of the engine stop will significantly harm the company, which in turn will have an impact on the high bottleneck which results in delays in the production process in specific capacities. Research activities are carried out by direct measurement of die casting machines using a stopwatch. In this study, the authors conducted a study to apply the SMED method when setting up die casting machines at PT Mitsuba Indonesia. The SMED (Single Minute of Exchange Die) method as an approach is considered as one of the solutions used to reduce the setup time of the machine. From the results of the study, it was found that the set-up time was 35 minutes, or efficient by 64% on the set-up time before the repair.

Analisa Peningkatan Kualitas Pelayanan Kesehatan Di Pusat Pelayanan Kesehatan Paru Kota Cilegon dengan Metode Potential Gain In Customer Values EL Rasyid, Leon Hafid; Nalhadi, Ahmad; Supriyadi, Supriyadi
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 2, No 1 (2016)
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/intech.v2i1.864

Potential Gain In Customer Values

Perbaikan Postur Kerja Operator Pengelasan dengan Metode Quick Exposure Check (QEC) Yuslistyari, Eka Indah; Adhadin, Aden
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 4, No 1 (2018)
Publisher : Universitas Serang Raya

CV. Surya Teknik Mandiri is a company engaged in lathe and welding services located in Serang-Banten. Work is usually done such as screw making and welding of axle cages, where products are made according to customer orders. This study focused on one part of the work that has the highest level of fatigue through a fatigue questionnaire caused by squat work postures, namely the welding section involving two operators. This study aims to determine the measurement value of the exposure score, exposure level and to reduce MSDs complaints with the design of repair tools for welding operators in this study using the Quick Exposure Check (QEC) research method by distributing observer questionnaires and operators, and using the Anthropometry approach in measuring design tools for improving operator work posture. Based on the results of research on welding operators 1, the total exposure score was 106 with an exposure level of 59.55%. While for operator 2, there is a total exposure score of 124 and an exposure level of 69.66%. An action level for both operators needs further research and changes. Next, repairs are made to reduce the exposure level value in the welding work. Repairs are made with the aim of making the condition safe, comfortable and do not cause complaints MSDs when working, namely at the workstation standing by designing a tool in the form of a welding work desk. After implementing the welding workbench for the two operators and recalculating the QEC value, the operator one exposure level of 48.31% and for operator 2 49.43% with action levels need further research.

Analisa Kinerja Mesin Roughing Stand dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) dan Failure Mode Effect Analysis (FMEA) Hasrul, Hasrul; Shofa, M. Jihan; Winarno, Heru
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 3, No 2 (2017)
Publisher : Universitas Serang Raya

The roughing stand machine functions for steel/product formation and the roll has five stands, and from each position has a different turn. In the production process, this machine also experiences obstacles that hinder the process [of production]. This study aims to determine the value of Overall Equipment Effectiveness (OEE) and analysis of the causes of OEE values have not been maximized based on the review of Failure Mode and Effect Analysis (FMEA). The data used are historical data of roughing stand machines during July 2016-December 2016. Based on the data processing performed, the results of the Overall Equipment Effectiveness (OEE) obtained on the Roughing Stand machine purchased at 57.5. The potential failure priority is base on the order of Risk Priority Number (RPN), the screw up non-working item has the most considerable RPN value (56). Regular lubrication is one way to maximize screw up performance..

Evaluasi Penjadwalan Waktu dan Biaya pada Pembuatan Crude Storage Tank (600 Mb) Menggunakan Metode Critical Path Method Ridwan, Muhamad; Supriyadi, Supriyadi; Wibowo, Tri Joko
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 2, No 2 (2016)
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/intech.v2i2.870

The company uses the Gantt Chart method for scheduling planning, but this method has several disadvantages, that is, it cannot explicitly indicate the relationship between activities and how one activity results in other activities if the time is late or accelerated. To determine the optimal duration and the total cost of building 1 (one) Crude Storage Tank capacity of 600 MB (Mega Barrel) an optimization of the duration of the project is needed so that it can be known how long a project is completed and looking for possible acceleration of project time using the Critical method Path Method is a method used to make project scheduling. By using the Critical Path Method method the work of building 1 (one) Crude Storage Tank with a capacity of 600 MB (Mega Barrel) on the Open Access (Phase-1) RU-II Dumai project, can be completed within a period of 384 days / 64 weeks, and trajectory critical lies in the b-c-d-e-f-j-l activity with a total cost of Rp.15,086,074,328.

Dampak Kualitas Udara Terhadap Keluhan Kesehatan Karyawan Gardu Tol Slipi 2 dan Tanjung Duren PT. Jasa Marga (Persero) Tbk Ramadhan, Taufan; Wadji, Farid; Kusmasari, Wyke
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 2, No 1 (2016)
Publisher : Universitas Serang Raya

The use of technology and transportation to meet human needs that are increasingly complex turns out to cause various environmental problems. One of the problems caused is air pollution due to motor vehicle exhaust emissions. This study aims to determine the impact of air pollution on the health of employees guarding the substation of Slipi 2 toll road and Tanjung Duren Jakarta. Data were taken from respondents using the questionnaire survey method and the Impinger Air Sampler for measuring NO2 and SO2 levels. Sampling is by the number of employees of Slipi 2 toll booths and Tanjung Duren, as many as 32 people. Of the 32 respondents almost all experienced subjective complaints arising from NO2 and SO2 gas. Based on statistical tests using SPSS with Two Way ANOVA method that has been done shows that health complaints are affected by NO2, SO2, and work locations. Based on the results of the data processing interaction test using the SPSS program shows the interaction between the influence of NO2 or SO2 and the work location.

Persepsi antara Risiko Keselamatan Berkendaraan dengan Perilaku Pemakaian Safety Belt pada Driver Truk Anthony, Muhamad Bob
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol. 4 No. 2 (2018)
Publisher : Universitas Serang Raya

Deaths and injuries from traffic accidents have become health problems for people throughout the world including Indonesia. The saddest data from the victims who died due to traffic accidents found that 10,428 people were killed in 2017 because the drivers did not use seat belts. This research aims to see the relationship between the perception of safety risk i.e. the ability, knowledge and environmental factors with the behavior of the use of safety belts in truck drivers in mining companies. This research is a comparative causal research i.e. research that states the relationship of one variable causes other variables. What is affected is the dependent variable, namely the use of safety belt behavior and the influencing variable is the independent variable, namely the perception of the risk of driving safety. Participants are 25 mining company truck drivers. The data obtained is then processed and analyzed using the SPSS version 16. Based on the results of data processing and analysis, it is found that the ability, knowledge and work environment factors have an influence on the safety belt usage behavior.

IDENTIFIKASI DAN RENCANA PERBAIKAN PENYEBAB DELAY PRODUKSI MELTING PROSES DENGAN KONSEP FAULT TREE ANALYSIS (FTA) di PT. XYZ Djamal, Nugraheni; Azizi, Rifki
Jurnal INTECH Teknik Industri Universitas Serang Raya Vol 1, No 1 (2015)
Publisher : Universitas Serang Raya

PT. XYZ bergerak di bidang industri baja yang menghasilkan berbagai produk baja seperti slab baja, billet baja, baja lembaran panas, baja lembaran dingin dan batang kawat. Dalam produksinya masih mengalami berbagai masalah di antaranya delay Melting Proses. Sehingga mengakibatkan terganggunya proses produksi. Tujuan penelitian ini adalah untuk mengidentifikasi dan melakukan rencana perbaikan penyebab delay Pengaturan % Carbon pada Melting Proses. Dan menentukan nilai probabilitas tertinggi dari delay Pengaturan % Carbon itu sendiri. Penelitian ini menggunakan metode Fish Bone Diagram, Fault Tree Analysis (FTA) dan 5W 1H. Pada analisis FTA menunjukan bahwa Visualisasi baja cair tidak akurat mempunyai nilai probabilitas tertinggi yaitu 0.2602 dan probabilitas kecacatan pengaturan % carbon (sebagai puncak kegagalan) yaitu -3.0813. Berdasarkan analisis FTA ini dapat ditentukan prioritas rencana tindakan perbaikan untuk melaksanakan perbaikan berdasarkan nilai probabilitas dari jenis dan penyebab kecacatan. Rencana perbaikan menggunakan metode 5W 1H yaitu diantaranya merevitalisasi mesin injeksi oksigen dan melakukan training melting proses.

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