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Transformasi IKM Tempe Sanan dengan Lean Management dan Value Stream Mapping (VSM) untuk Efisiensi Proses Produksi Purnomo, Purnomo; Wicaksono, Soetam Rizky; Setiawan, Rudy
Jurnal Media Teknik dan Sistem Industri Vol 9, No 2 (2025)
Publisher : Universitas Suryakancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v9i2.4824

Penelitian ini membahas penerapan lean management pada Industri Kecil Menengah (IKM) Tempe Sanan di Malang untuk meningkatkan produktivitas dan efisiensi produksi. Lean management diterapkan menggunakan Value Stream Mapping (VSM) untuk memvisualisasikan dan mengidentifikasi pemborosan dalam proses produksi. Future state map dirancang untuk meminimalkan waktu siklus dan mengurangi aktivitas yang tidak memberikan nilai tambah. Dalam tahap implementasi, dilakukan sosialisasi dan uji coba skala kecil yang menunjukkan hasil positif dalam mengurangi pemborosan di tahapan produksi seperti pendinginan dan perebusan. Meski demikian, penerapan penuh VSM menghadapi kendala dalam bentuk keterbatasan sumber daya dan pemahaman dari pemilik IKM. Implementasi lean management ini juga mencakup penggunaan teknologi tepat guna, seperti panci berinsulasi dan sistem pendingin berbasis konveksi alami, yang dapat diterapkan secara sederhana namun efektif dalam meningkatkan efisiensi proses. Hasil penelitian menunjukkan bahwa lean management melalui alat VSM dapat menjadi pendekatan strategis untuk meningkatkan daya saing IKM, dengan pemantauan berkelanjutan melalui KPI seperti waktu siklus, tingkat inventori, dan tingkat keterlambatan. Monitoring ini diharapkan dapat membawa perbaikan yang berkelanjutan dalam proses produksi, yang berdampak positif pada profitabilitas dan pertumbuhan IKM Tempe Sanan.

Perancangan Strategi Implementasi Agile Governance Pada Organisasi Perangkat Daerah (OPD) Ridwan, Ridwan; Susanti, Lusi; Zadry, Hilma Raimona; Meilani, Difana
Jurnal Media Teknik dan Sistem Industri Vol 9, No 2 (2025)
Publisher : Universitas Suryakancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v9i2.4978

ImplementingAgile Governance in Regional Government Organization (RGO) is crucial for improving the efficiency and effectiveness of public services. However, its implementation still faces various challenges such as rigid and slow bureaucracy, lack of cross-functional collaboration, suboptimal utilization of digital technology, and human resources who are not accustomed to Agile work patterns. This research is designed to develop implementation strategies forAgile Governance at Regional Government Organization (RGO). The aim is to accelerate the transformation towards a moreAgile Governance in Regional Government Organization (RGO). The research methodology adopts the MEAD (Macroergonomics Analysis and Design) macroergonomics approach that integrates human factors, technology, and work organization. In evaluating the current conditions and the importance of performance indicators, a survey was conducted using a questionnaire validated by the Content Validity Index (CVI) and analyzed using Importance-Performance Analysis (IPA). The first priority results will be used to design strategies and Key Performance Indicators for each of the proposed strategies. The research findings indicate a gap between the current conditions and the importance levels of Agile Governance performance aspects. IPA identified several priority areas that require improvement, including career development and training, risk management, transparency, job suitability, adequacy of work facilities and employee welfare. Based on these findings, strategies and Key Performance Indicators (KPIs) were formulated to enhance the implementation of Agile Governance in Regional Government Organization (RGO). ImplementasiAgile Governance pada Organisasi Perangkat Daerah (OPD) menjadi penting untuk meningkatkan efisiensi dan efektivitas layanan publik. Namun, penerapannya masih menghadapi berbagai tantangan seperti birokrasi yang kaku dan lambat, kurangnya kolaborasi lintas fungsi, pemanfaatan teknologi digital yang belum optimal, serta sumber daya manusia yang belum terbiasa dengan pola kerja Agile. Penelitian ini dilakukan untuk merancang strategi implementasiAgile Governance pada Organisasi Perangkat Daerah (OPD). Tujuannya adalah mempercepat transformasi menuju tata kelola yang lebih Agile pada Organisasi Perangkat Daerah. Metodologi penelitian mengadopsi pendekatan ergonomi makro, Macroergonomics Analysis and Design (MEAD) yang mengintegrasikan antara faktor manusia, teknologi dan organisasi kerja. Dalam evaluasi kondisi saat ini dan kepentingan aspek kinerja dilakukan survei dengan kuesioner yang divalidasi menggunakan Content Validity Index (CVI) dan dianalisis menggunakan Importance-Performance Analysis (IPA). Hasil prioritas utama menjadi fokus perancangan strategi dan Key Performance Indikator (KPI) untuk masing-masing strategi yang dirancang. Hasil penelitian menunjukkan adanya kesenjangan antara kondisi saat ini dan tingkat kepentingan aspek-aspek kinerja Agile Governance. IPA mengidentifikasi beberapa area prioritas yang memerlukan perbaikan, termasuk pengembangan karir dan pelatihan, pengelolaan risiko, transparansi, kesesuaian jabatan, dan kelengkapan sarana kerja, dan kesejahteraan karyawan. Berdasarkan temuan tersebut, dirumuskan strategi dan Key Performance Indicators (KPI) untuk meningkatkan implementasi Agile Governance pada Organisasi Perangkat Daerah (OPD).

Pendekatan Terpadu pada Perancangan Rute Distribusi untuk Meminimasi Biaya Transportasi Helmi, Muhammad Nurman; Yogaswara, Yogi; Andryanto, Bram; Asri, Ryry Rizky; Setyawan, Widy
Jurnal Media Teknik dan Sistem Industri Vol 9, No 2 (2025)
Publisher : Universitas Suryakancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v9i2.5663

An integrated approach to distribution route design considers several aspects of the distribution network simultaneously such as customer distribution grouping, warehouse locations, routes and vehicle capacity. This approach aims to optimize these factors as an integrated system so that vehicle travel routes are shorter and more efficient and save overall costs. For this purpose, the use of complex mathematical models in designing distribution routes is unavoidable. Distribution route design begins with grouping retailers/agents so that transport vehicles in only one trip can complete their tasks using the Fuzzy c-Means Clustering approach. The next step is the selection of warehouse locations that consider the distribution of demand from retailers/agents in each cluster. For warehouse location selection that is centered on the distribution of retail/agent demand, geographic analysis is very important to map areas with high demand concentrations, so that placing warehouses close to the majority of customers can speed up delivery times and minimize transportation costs. This step uses the P-Median approach with the Greedy Dropping Heuristic Algorithm. This design ends by determining the optimization route using Insertion Heuristic or Vehicle Routing Problem in each cluster, starting with the vehicle departing from the warehouse providing service until all retailers/agents in the cluster are served and returning to the warehouse in just one iteration. The next approach, Tabu Search metaheuristic, is carried out to see other possible shortest distance alternatives by optimizing the shortest distance obtained in the previous stage. This design is applied to the 3 kg gas distribution route in East Bandung City which has six intermediary warehouses and 72 retailers/agents. The integrated design of the 3 kg distribution route produces a cost efficiency of 72.28%. Pendekatan terpadu terhadap perancangan rute distribusi mempertimbangkan sejumlah aspek jaringan distribusi secara bersamaan seperti pengelompokan sebaran pelanggan, lokasi Gudang, rute dan kapasitas kendaraan. Pendekatan ini bertujuan mengoptimalkan faktor-faktor tersebut sebagai satu sistem yang terintegrasi sehingga rute tempuh kendaraan lebih pendek dan efisien serta menghemat biaya keseluruhan. Untuk tujuan ini, penggunaan model matematika kompleks dalam merancang rute distribusi tidak dapat dihindari. Desain rute distribusi diawali dengan mengelompokkan ritel/agen agar kendaraan angkut dalam hanya satu ritasi dapat menyelesaikan tugasnya dengan pendekatan Fuzzy C-Means Clustering. Langkah berikutnya adalah pemilihan lokasi gudang yang mempertimbangkan sebaran permintaan daripada ritel/agen di setiap klaster. Untuk pemilihan lokasi gudang yang berpusat pada sebaran permintaan ritel/agen, analisis geografis sangat penting untuk memetakan area dengan konsentrasi permintaan tinggi, sehingga menempatkan gudang dekat dengan mayoritas pelanggan dapat mempercepat waktu pengiriman dan meminimalkan biaya transportasi. Langkah ini menggunakan pendekatan P-Median dengan Greedy Dropping Heuristic Algorithm. Perancangan ini diakhiri dengan menetapkan rute optimasi menggunakan Insertion Heuristik atau Vehicle Routing Problem pada setiap klaster dengan diawali kendaraan berangkat dari gudang memberi pelayanan hingga semua ritel/agen dalam klaster terlayani dan kembali ke gudang hanya dalam satu ritasi. Pendekatan berikutnya metaheuristik Tabu Search dilakukan untuk melihat kemungkinan alternatif jarak terpendek lainnya dengan melakukan optimisasi jarak terpendek yang telah diperoleh pada tahapan sebelumnya. Perancangan ini diterapkan pada rute distribusi gas 3 kg Kota Bandung Timur yang mempunyai enam gudang perantara dan 72 ritel/agen. Perancangan terpadu rute distribusi 3 kg menghasilkan efisiensi biaya sebesar 72,28%.

Analisis Eksperimen Tingkat Kebasahan Clay pada Proses Dryer di Laboratorium PT. XYZ Prastycia, Brighitta Natalia; hidayah, nur yulianti
Jurnal Media Teknik dan Sistem Industri Vol 9, No 2 (2025)
Publisher : Universitas Suryakancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v9i2.4640

PT. XYZ is a manufacturing company that produces ceramic roof tiles. A good tile specification is if the clay as raw material has a wetness level after the drying process ?2.5%. The level of clay wetness affects the quality of the product. If the level of wetness after the drying process does not meet the specifications, the product will break easily. Currently, the average initial wetness level of clay (before the drying process) is 18%-22%. This research aims to determine the right time setting in the ceramic tile drying process to produce a wetness level after drying according to specifications by conducting an experimental study at the Company's Laboratory. Experiments were conducted on five clay samples with initial wetness levels of 18.60%; 19.87%; 20.45%; 21.42%; and 22.03%. Each sample was dried for 30, 40, 50, 60, and 70 minutes to produce post-drying wettability according to specifications. The experimental results were processed by Two-Way ANOVA without interaction to evaluate the effect of initial wetness level and drying duration on clay wetness level after drying process. The analysis resulted in clay drying duration for initial wetness of 18.60% at least 40 minutes, initial wetness of 19.87% at least 50 minutes, initial wetness of 20.45% and 21.42% at least 60 minutes, and initial wetness of 22.03% at least 70 minutes with a temperature of 180°C, resulting in clay wetness after drying according to specifications. Based on these findings, an SOP for checking the initial wetness of clay for the drying process was developed to produce good quality roof tiles. PT. XYZ merupakan perusahaan manufaktur yang memproduksi genteng keramik. Spesifikasi genteng yang baik adalah jika clay sebagai bahan baku memiliki tingkat kebasahan setelah proses pengeringan ?2,5%. Tingkat kebasahan clay berpengaruh terhadap mutu produk. Jika tingkat kebasahan setelah proses pengeringan tidak sesuai spesifikasi, akan berakibat pada produk mudah pecah. Saat ini, rata-rata tingkat kebasahan awal clay (sebelum proses pengeringan) adalah 18%-22%. Penelitian ini bertujuan untuk menentukan pengaturan waktu yang tepat pada proses pengeringan genteng keramik untuk menghasilkan tingkat kebasahan clay setelah proses pengeringan sesuai spesifikasi dengan melakukan studi eksperimen di laboratorium PT. XYZ serta menyusun SOP pengecekan kebasahan awal clay. Eksperimen dilakukan terhadap lima sampel clay dengan tingkat kebasahan awal 18,60%; 19,87%; 20,45%; 21,42%; dan 22,03%. Masing-masing sampel dikeringkan selama 30, 40, 50, 60, dan 70 menit hingga menghasilkan tingkat kebasahan clay setelah proses pengeringan sesuai spesifikasi. Hasil eksperimen diolah dengan Two-Way ANOVA tanpa interaksi untuk mengevaluasi pengaruh tingkat kebasahan awal clay dan durasi pengeringan terhadap tingkat kebasahan clay setelah proses pengeringan. Hasil analisis menghasilkan durasi pengeringan clay untuk kebasahan awal 18,60% selama 40 menit, kebasahan awal 19,87% selama 50 menit, kebasahan awal 20,45% dan 21,42% selama 60 menit, dan kebasahan awal 22,03% selama 70 menit dengan suhu 180°C sehingga menghasilkan tingkat kebasahan clay setelah proses pengeringan sesuai spesifikasi. Berdasarkan temuan ini, disusun SOP pengecekan kebasahan awal clay untuk proses pengeringan agar menghasilkan kualitas genteng yang baik.

Design of work facilities in batik production using anthropometry and quality function deployment Finansia, Cici; Al-Bana, Nuzila Putri; Dewi, Grita Supriyanto; Wicaksono, Arief Ikhwan
Jurnal Media Teknik dan Sistem Industri Vol. 10 No. 1 (2026)
Publisher : Jurnal Media Teknik dan Sistem Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v10i1.5595

Batik is one of the creative economic sectors that plays an important role in supporting tourism and regional economic development in Yogyakarta City. One of the jumputan batik Small and Medium Enterprises (SMEs) located in Tahunan Village, Umbulharjo District, still relies on manual production processes with limited work facilities, resulting in musculoskeletal complaints caused by prolonged non-ergonomic working postures, particularly during the dyeing process. Preliminary studies and ergonomic risk assessments indicate that the dyeing process is classified as having a high risk of Musculoskeletal Disorders (MSDs) and therefore requires immediate improvement. This study aims to design an ergonomic worktable for the jumputan batik dyeing process to reduce the potential risk of MSDs based on user needs. The product design was conducted using the Quality Function Deployment (QFD) method to translate workers’ needs into technical specifications, supported by anthropometric data to determine ergonomic dimensions. The results produced an integrated worktable design that accommodates the dyeing, draining, and rinsing processes with more ergonomic sitting and standing working postures. The proposed worktable has a width of 53 cm, a sitting height of 52.18 cm, and a standing height of 69.27 cm, and is equipped with basins, filters, water taps, and a personal protective equipment rack. This ergonomic worktable design is expected to improve working comfort, reduce non-neutral postural loads, and minimize the risk of MSDs among jumputan batik SMEs workers.

Simulation of CNC milling on chain adjuster design using fusion 360 to enhance process time efficiency Mirwany, Ikhwan Praditya; Ramdhani, Safarudin
Jurnal Media Teknik dan Sistem Industri Vol. 10 No. 1 (2026)
Publisher : Jurnal Media Teknik dan Sistem Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v10i1.5642

The digitalization of physical fluid phenomena in pump performance teaching media remains a significant challenge in the development of online and laboratory-based learning tools. This study aims to develop a Human Machine Interface (HMI) based device as a teaching aid to support pump performance practicum for students. The system is designed to provide informative, real time, and responsive visualizations associated with valve opening adjustments and motor shaft rotation. The development process follows the waterfall model, which includes requirement analysis, system design, implementation, and verification. The resulting HMI interface dashboard demonstrates interactive capabilities, enabling users to monitor and control system parameters effectively. The system responds dynamically to operational changes and displays variations in key parameters such as pressure and fluid flow rate in real time. The implementation of this HMI based learning media is expected to enhance students’ understanding of fundamental pump performance concepts by providing a more engaging and intuitive learning experience. Through dynamic visualization and interactive control features, the system bridges the gap between theoretical knowledge and practical application during laboratory sessions.

Optimization of production process with re-planning of logistic facility layout using systematic layout planning method (case study in the lubricant manufacturing industry) Wahyudi, Teddy; Purba, Humiras Hardi
Jurnal Media Teknik dan Sistem Industri Vol. 10 No. 1 (2026)
Publisher : Jurnal Media Teknik dan Sistem Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v10i1.5681

This research investigates the optimization of production processes through the redesign of logistics facility layouts. The research was conducted in a lubricant manufacturing industry that commands approximately 30% of Indonesia's lubricant market share. The factory has experienced bottlenecks in material and finished goods movement due to a threefold increase in production capacity, from 50-67 million liters to 176 million liters per year. This condition has led to wasted time and costs, necessitating improvements in material handling. This study aims to quantitatively measure and analyze the impact of facility layout redesign using the Systematic Layout Planning (SLP) method and compare it with Blocplan software simulation. The research methodology involves data collection, material flow analysis, and proposed layout design. Initial layout analysis revealed a total material handling cost (OMH) of Rp 2,800,474 per day and a rectilinear travel distance of 818.9 meters. Following the implementation of the proposed SLP layout, there was an efficiency increase of 15.56% in rectilinear distance (reducing to 691.4 m), 12.46% in OMH (reducing to Rp 2,451,421) , and 12.31% in moment (reducing to 15744). Meanwhile, the proposed Blocplan layout demonstrated more significant efficiencies: 51.33% for rectilinear distance (reducing to 398.5 m), 28.17% for OMH (reducing to Rp 2,011,558), and 28.95% for moment (reducing to 12756). Although Blocplan offers higher efficiency, the SLP method is suggested in this study given the field conditions and available space.

Development of a human machine interface based learning system for pump performance practicum Harja, Herman Budi; Pratama, Andri; Subekti, Ruminto; Sari, Marta Hayu Raras Sita Rukmika; Suyono, Suyono
Jurnal Media Teknik dan Sistem Industri Vol. 10 No. 1 (2026)
Publisher : Jurnal Media Teknik dan Sistem Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v10i1.5692

The digitalization of physical fluid phenomena in pump performance teaching media remains a significant challenge in the development of online and laboratory-based learning tools. This study aims to develop a Human Machine Interface (HMI) based device as a teaching aid to support pump performance practicum for students. The system is designed to provide informative, real time, and responsive visualizations associated with valve opening adjustments and motor shaft rotation. The development process follows the waterfall model, which includes requirement analysis, system design, implementation, and verification. The resulting HMI interface dashboard demonstrates interactive capabilities, enabling users to monitor and control system parameters effectively. The system responds dynamically to operational changes and displays variations in key parameters such as pressure and fluid flow rate in real time. The implementation of this HMI based learning media is expected to enhance students’ understanding of fundamental pump performance concepts by providing a more engaging and intuitive learning experience. Through dynamic visualization and interactive control features, the system bridges the gap between theoretical knowledge and practical application during laboratory sessions.

Multi-response quality optimization of gluten-free noodles through the integration of taguchi, GRA, and PCA method Hakim, M. Hanifuddin
Jurnal Media Teknik dan Sistem Industri Vol. 10 No. 1 (2026)
Publisher : Jurnal Media Teknik dan Sistem Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v10i1.5703

The demand for gluten-free noodles has steadily increased in response to growing health awareness and dietary needs of individuals with celiac disease or gluten intolerance. A primary challenge in developing gluten-free noodles lies in replicating the viscoelastic properties of gluten to achieve elastic and chewy texture. This study aims to optimize the formulation of gluten-free noodles using a combination of mocaf flour and rice flour through a quality engineering approach by integrating Taguchi Method, Grey Relational Analysis (GRA), and Principal Component Analysis (PCA). The Taguchi method was employed to design experiments involving two main factors—mocaf flour and rice flour—each with three levels. The observed responses were elongation (elasticity) and water absorption. As the study involves multiple quality responses, GRA was used to convert the results into a single value called Grey Relational Grade (GRG), while PCA was applied to determine objective response weights based on eigenvalues derived from the data variables. The experimental results indicated that the optimal combination was achieved with 150 grams of mocaf flour and 50 grams of rice flour (A2B2), with mocaf flour contributing the most to product quality at 71.27%. The integrated methodology effectively identified the optimal parameters without requiring repeated trial-and-error processes and produced consistently high-quality noodles. Statistical assumption tests confirmed that the data were normally distributed and homogeneous, validating the reliability of the ANOVA results. This integrated approach provides a systematic and objective solution to multiresponse optimization in food product development. The study not only contributes to the enhancement of gluten-free noodle quality but also promotes the broader utilization of local ingredients such as mocaf. By adopting this method, producers can efficiently refine their formulations and improve gluten-free product quality, offering a viable alternative to meet the modern market's preferences for gluten-free diets

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Isma Masrofah

Contact Email
isma.masrofah@unsur.ac.id

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+62263-283578

Journal Mail Official
jmtsi@unsur.ac.id

Editorial Address
Universitas Suryakancana, Gd. Fakultas Teknik Jl. Pasir Gede Raya, Cianjur 43216 Tel / fax : (0263) 283 578

Location
Kab. cianjur,

Jawa barat

INDONESIA

Abstract

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Abstract

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Abstract

Abstract

Home Page

OAI Link

Editorial Team

Contact

Reviewer

Google Scholar

Contact Name Isma Masrofah

Contact Email isma.masrofah@unsur.ac.id

Phone +62263-283578

Journal Mail Official jmtsi@unsur.ac.id

Editorial Address Universitas Suryakancana, Gd. Fakultas Teknik Jl. Pasir Gede Raya, Cianjur 43216 Tel / fax : (0263) 283 578

Location Kab. cianjur, Jawa barat INDONESIA

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Contact Name
Isma Masrofah

Contact Email
isma.masrofah@unsur.ac.id

Phone
+62263-283578

Journal Mail Official
jmtsi@unsur.ac.id

Editorial Address
Universitas Suryakancana, Gd. Fakultas Teknik Jl. Pasir Gede Raya, Cianjur 43216 Tel / fax : (0263) 283 578

Location
Kab. cianjur,

Jawa barat

INDONESIA