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Contact Name
Amanda Rosalina
Contact Email
amandarosalina@ppns.ac.id
Phone
+6285745937955
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amandarosalina@ppns.ac.id
Editorial Address
Jl. Teknik Kimia, Kampus ITS Sukolilo - Surabaya
Location
Kota surabaya,
Jawa timur
INDONESIA
PROCEEDINGS CONFERENCE ON DESIGN AND MANUFACTURE AND ITS APPLICATION
ISSN : -     EISSN : 26548631     DOI : https://doi.org/10.33863/cdma.v8i1.2898
The aim of the Conference on Design Manufacture Engineering and Its Application (CDMA) is to provide a scientific platform for researchers, academics, and professionals to share and disseminate original research, innovative ideas, and practical developments in the fields of design engineering, manufacturing technology, and their multidisciplinary applications. CDMA welcomes the submission of theoretical and empirical papers that aim to advance knowledge, challenge conventional practices, and offer new insights into areas such as product design, manufacturing systems, industrial automation, materials engineering, and related domains. Submissions may employ various methodological approaches, including experimental research, modeling and simulation, qualitative studies, and data-driven analysis.
Articles 306 Documents
Desain dan Fabrikasi Mesin Potong Plastik dengan Sistem Pneumatic Berkapasitas 6 Roll Wega Tama Setya; Mohamad Hakam; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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The development of science and technology from time to time has an impact on the industrial sector. Many industries use manufacturing technology in their production processes. PT. Palma Eiko Pack is a plastic forming and custom forming packaging production company and can serve orders in large quantities. In the production process, especially in the process of cutting plastic rolls into certain sizes, it is still done manually so it takes a long time. One plastic roll with a length of 50 m and a width of 1.4 m requires 3 people for the plastic cutting process and in 1 day is able to cut 5 plastic rolls, while the company targets at least 1 day to be able to cut 15 plastic rolls. From these problems, there is a solution to make a machine that is able to work safely, quickly, and does not require a large amount of power with a compressor or air pump as the main driver. The machine is designed simply so that workers can operate the machine easily. The material of the machine also uses materials that are easy to find. Making a machine design concept using the Ulrich method, the first step is to identify theproblem and formulate the problem to choose the concept used. After analyzing the engine frame. Furthermore, the design design is carried out to become a machine. After the machine is finished, it is tested to find out whether the machine is able to work optimally to meet the company's target.
Perancangan Conveyor untuk Memindahkan C Purlin Dendi Fani Zulfikar; Mohammad Hakam; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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Companies engaged in the fabrication sector need a conveyor to move the c purlin from the forming machine to the packaging process. Seeing from these problems, a conveyor design will be carried out. The calculation of machine elements will be carried out to determine the performance of the conveyor and in order to get a good conveyor design. This conveyor has a capacity of 27 tons / day and is large from the rotation of the belt itself, which is 72 rpm. With a speed of 0.38 m/s this conveyor requires an electric motor or ac motor of 0.34 kw or 0.46 hp. This conveyor uses a PVC conveyor belt made of polyester material with a width of 200 mm, a thickness of 3 mm, and there are 2 layers. The total length of this conveyor belt is 17 m. The total weight of this conveyor belt is 44.88 kg and the weight per meter is 2.64 kg. There are four stress points that occur on the conveyor belt, namely 58.64 kg, 89.79 kg, 96.075 kg, 119 kg. The effective stress on the belt is 62.17 kg. Torque is 2248.45 Nm and has a minimum diameter of 9 mm. On this conveyor using bearings UCFL 204/H. The axial force on the bearing is 524.8 N and the radial force is 299.8 N. The transmission system on the conveyor uses a gearbox with a ratio of 1:20.
RANCANG BANGUN MESIN PENGADUK DAN PENCETAK ADONAN GETHUK PISANG UNTUK INDUSTRI SKALA RUMAHAN KAPASITAS 30 kg/JAM Ahmad Syaifudin; Tri Andi Setiawan; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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Gethuk pisang is a food product made from banana which is a traditional food from Kediri Regency. However, gethuk pisang production process still uses the traditional method. Of course that was require more time and labor to meet consumer demands. Machines to improve the gethuk pisang production process have been made before, but these machines are still not optimal in terms of production capacity. Therefore, we need an idea and innovation to create a machine to improve the production of gethuk pisang in the form of a machine for mixing and molding the dough of gethuk pisang for home-scale industries. The machine manufacturing process will use the Ulrich method from identifying machine requirements to selecting concepts and fabrication. Based on the results of the design using the Ulrich method, the design concept was chosen 1. Then planning, calculation and analysis will be carried out to determine the components to build the machine. The next stage is making of detailed drawings of the machine, followed by the fabrication and testing process. In testing the mixer and molding machine for gethuk pisang’s dough, the machine is capable of producing 31.74 kg per hour with a total cost of Rp.6,491,500,-.
ANALISIS PENGARUH VARIASI JENIS BAHAN PENGIKAT TERHADAP PERMEABILITAS PASIR CETAK PADA PENGECORAN LOGAM Tisya Pramesta Ramadhani; Farizi Rachman; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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The results of field observations and reports on the production and quality control of PT. Aneka Adhilogam Karya in 2021, show that the percentage of reject product decrease by 0.23% and company’s quality target decrease by 0.5% from the previous year, it can be concluded that every year the company try to reduce the percentage of reject products which are suspected to be caused by problems in the composition of the molding sand. It was found that the moisture content of the molding sand exceed the normal limit of 11,2%, so that the reject product was suspected to be caused by problems in the composition of the molding sand. Research on the correct composition of molding sand between the composition of sand and binder is needed to improve the quality of casting results. This research was carried out using an experimental method and then comparing the permeability of molding sand and casting results from two types of addition of binders, namely bentonite and molasses. Variations in the composition used are 1%, 3%, and 5%. The results of this study obtained a recommendation for the composition of molding sand that has the highest permeability and produces a product with the least quantity of defects is molding sand with the addition of 5% molasses binder, with a permeability value of 53.50±0.50 cm3/minute and a defect area of 11.97%.
Perancangan Konstruksi Main Girder pada Overhead Crane Single Girder SWL 2 Ton untuk Laboratorium Outboard Engine di Politeknik Perkapalan Negeri Surabaya Maulana Tanziilal Aziizir Rohiim; Tri Andi Setiawan; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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In this study, the main girder overhead crane construction design with a SWL capacity of 2 tons was carried out for the outboard engine laboratory at PPNS. The design is continued with the analysis of the strength of the construction made to calculate the maximum stress, and deflection. The analysis process will use the FEM (fenite element methods) approach using FUSION 360 software. Comparing the simulation results is carried out on the resulting stress values. From the results of the design and analysis, it is found that the dimensions of the main girder have met the requirements.
Pengaruh Ketebalan Core Komposit Sandwich Berpenguat Serat Pelepah Pisang-Kayu Jati untuk Aplikasi Partisi Peredam Suara pada Kamar Mesin Kapal Sasti Prajasa; Wiwik Dwi Pratiwi; Rizal Indrawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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Natural fiber composites are one of the innovative materials in an effort to solve the waste problem. Banana midrib and sawdust are plantation and forestry wastes whose utilization is very minimal. This research was conducted to make sandwich composites reinforced with banana midrib fiber and sawdust which is intended to be able to replace glasswool to reduce noise in the engine control room. The use of glasswool is not good for health which if the particles are inhaled it causes respiratory problems. The thickness of the core in the sandwich composite was varied by 2, 4, and 6 mm. Sound absorption testing is carried out according to the ASTM E1050-19 standard. The hand lay up method and polyester resin were used to make natural fiber sandwich composites. The highest sound absorption coefficient on specimens 2-35 is 0.77. All specimens of sandwich composites produced in this study met the requirements for sound absorption installations in buildings (? = 0.15). Along with the addition of the volume fraction reinforced on the core gives a parabolic effect with the addition of 35% giving the best results at thicknesses of 2 and 6 mm. The thinner the core provides a better sound absorption coefficient than other thicknesses.
ANALISIS PERBAIKAN DESAIN MESIN PERAJANG EMPONEMPON DENGAN DOUBLE CHOPPER MENGGUNAKAN PENDEKATAN DFMA DAN ANALISIS STRUKTUR Muhammad Abdul Nashr; Tri Andi Setiawan; Thina Ardliana
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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Spices chopping machine with double chopper is a machine that functions to chopper or thinly slice empon-empon using a double chopper. This machine is a development product of the spices chopping machine with one chopper and manual chopper so as to produce high spices chopping production compared to one chopper machine and manually. However, the results of the development of the chopping machine are still quite expensive for the home-scale herbal medicine industry. The application of reducing expenses needs to be applied with consideration to the design of a spices chopping machine with double chopper that is more efficient by taking into account the ease of manufacturing and assembly in accordance with the DFMA technique and analyzing the structure of the lifetime of certain components to keep the machine working optimally. The initial product that has been redesigned creates 2 new designs. From the simulation results of the three spices chopping machine with double chopper design concepts that have been described, it can be concluded that the new design concept 1 meets the three criteria indicated by a safety factor value of 13.08, labor cost 613.50 s, manufacturing cost the lowest is $279.66 and bearing component lifetime is 698.3 months and the lifetime of v-belt components is 1564,045 hours of work, then the design concept that has the best simulation results is the redesign of 1 spices chopping machine with double chopperris.
Rancang Bangun Mesin Pengepres Kaleng dengan Memanfaatkan Crankset Sepeda Muhammad Sofyan; Pranowo Sidi; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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In the development of the beverage industry that is increasing, the handling and management of cans still uses a manual process by stepping on or hitting the cans with a hammer so that the volume of the cans decreases. Therefore, need an idea and innovation to design and make can pressing machine in the form of a small scale is needed. The process of making this macine uses the Ulrich method. Start from identifying machine requirements to selecting the concept and fabrication of the design. Based on the results of the design using the Ulrich method, design concept 1 was chosen. Then planning, calculate and analysis will be carried out to determine the core components and supporting components to build the machine. The next stage is the manufacture of detailed drawings of the machine, followed by the fabrication and testing process. In the testing this can pressing machine is able to press canswith a capacity of 39 cans/minute with a total budget of Rp. 3.770.600,-.
Perancangan Pillar Slewing Jib Crane SWl 2 Ton dan Span 5 Meter Laurensiana Devi; I Putu Sindhu Asmara; Pranowo Sidi
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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Machining process at PT Lintech Duta Pratama had always delays because a hoisting appliance unsuitable in terms of design and mechanism, so it was decided to designed a pillar slewing jib crane type of hoisting appliance with a design in accordance the workshop layout and a slewing mechanism to can moving material. The design method used the Ulrich method by creating design concepts, then will be selected the best design according to the selection criteria in terms of functionality, strength, and cost, and analysis of structural strength with manual calculation and simulation using Autodesk Fusion 360software. Analysis of the strength on the selected design concept obtained a bending stress value of 77.06 N/mm2 on the jib, 128.80 N/mm2 on the pillar, 155.30 N/mm2 on the arm and the slewing mechanism can be controlled by remote, the components used are gear motors, spur and pinion gear, bearings, shafts and limit switches. Further research can make material variations on the structure in order to get cheaper and stronger results, plan electrical components on the slewing mechanism, and plan the hoisting mechanism and traveling mechanism on the pillar slewing jib crane.
RANCANG BANGUN MESIN DISTRIBUSI COR INSULASI PERLIT PADA MODULAR PERTASHOP Bagus Brillian Putra Kharisma; Tri Andi Setiawan; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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State-owned oil and gas companies coorporate with manufacturing companies that have been recommended to make Pertashop modular. PT. INKA Multi Solusi is one of the fabricators that produces Pertashop modular. In 2022 PT. INKA Multi Solusi plans to produce 1000 units the demand for Pertashop needsthroughout Indonesia. Pertashop fabrication process at PT. INKA Multi Solusi there are stages of the perlite insulation process on the side between the inner tank and outer tank which is carried out by 6 workers manually, by lifting the results of the cast mixer with a reservoir and then pouring it into the modular. The average time required for perlite insulation is 1 hour 15 minutes, so it is necessary to have an auxiliary machine for the distribution process of perlite insulation concrete to increase production effectiveness. The process of making machines using the Ulrich method starts from identifying consumer needs, determining design concepts, selecting design concepts, carrying out the fabrication process and testing machines. In testing this machine is able to distribute perlit concrete material as far as 2 meters vertically and 2 meters horizontally with an output capacity of 4 kg/minute with a total budget of Rp. 11.849.000,-