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Energy, Materials and Product Design
Published by Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram
ISSN : 29646987     EISSN : 29646987     DOI : https://doi.org/10.29303/empd.v5n1
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Energy, Materials, and Product Design is an open-access journal published by the Department of Mechanical and Industrial Engineering, Faculty of Engineering, University of Mataram, Mataram, West Nusa Tenggara, Indonesia. Articles approved and published in the journal are accessible to the public at https://journal.unram.ac.id/index.php/empd/index. Energy, Materials, and Product Design is a platform for publishing research results, case studies, and reviews related to mechanical engineering and its relationship to industrial engineering, such as heat exchangers, energy conversion (including solar, wind, ocean, and biomass), heat storage, materials and components (including manufacturing and metallurgy), electric vehicles or their components, and ergonomics applications in tool and workstation design, occupational health and safety (OHS), productivity, production and manufacturing systems, work design and reliability, material handling, optimization and simulation, quality control, and quality engineering. Articles can be written in Indonesian and English according to the Energy, Materials and Product Design journal guidelines.
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Articles 52 Documents
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ANALISA PERFORMA HEAT EXCHANGER TIPE SHELL AND TUBE PADA PROSES PENDINGINAN PELUMAS SAG MILL DI AREA GRINDING CONCENTRATOR AREA 130 PT. AMMAN MINERAL NUSA TENGGARA I Wayan Joniarta; Wahyudi Santosa; Made Wijana
Energy, Materials and Product Design Vol. 2 No. 1 (2023): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

In the industrial world, the use of heat exchanger has an important role in helping the production process, especially in PT. Amman Mineral Nusa Tengggara. Heat exchanger which is used in various production process installations is basically a place to exchange energy in the from of heat from one fluid source to another. In the operation of a heat exchanger on a Semi Autogenous (SAG) mill this process is called oil conditioning, namely oil conditioning involving cooling and filtration in oil to coll the lubricant on the bearing SAG mill. This shell and tube type heat exchanger greatly influences the entire set of processes, because the operation caused by mechanical or operational failure can stop the operation of the unit. In this study do a comparison between the design specifications with the results of observations in the field in the morning and evening. Observations for 5 times were then analyzed using heat transfer to determine thermal load, heat transfer rate, heat transfer coefficient, LMTD, TDC. The results of these calculations can show that the heat exchanger in the morning has better performance. This is evident from its high effectiveness in the morning. However, the heat exchanger damages the leakage of the tube resulting in the mixing of oil with water and impurities from the cooling water quality from poor water flow can cause a decrease in performance on the heat exchanger.
PENGARUH VARIASI TEMPERATUR FERMENTASI TERHADAP KADAR DAN VOLUME ALKOHOL DALAM PEMBUATAN BIOETANOL DARI LIMBAH GULA (Molasse) MENGGUNAKAN MIKROAERASI: THE EFFECT OF FERMENTATION TEMPERATURE VARIATION ON ALCOHOL CONTENT AND VOLUME IN THE PRODUCTION OF BIOETHANOL FROM WASTE SUGAR (Molasses) USING MICROAERATION Tri Rachmanto; Luis Pratama Putra; Nur Kaliwantoro
Energy, Materials and Product Design Vol. 4 No. 1 (2025): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/empd.v4i1.2358

Abstract

Penyediaan pasokan energi pada masa depan merupakan suatu masalah yang selalu menjadi perhatian seluruh masyarakat dunia. Hal ini disebabkan karena sumber penghasil bahan bakar minyak (BBM) yaitu fosil semakin lama semakin berkurang. Salah satu upaya untuk mengurangi konsumsi masyarakat terhadap bahan bakar fosil adalah dengan memanfaatkan energi alternatif terbarukan yaitu bioetanol. Tujuan penelitian ini untuk mengetahui pengaruh dari variasi temperatur fermentasi terhadap kadar dan volume alkohol dari limbah gula (molases) dengan menggunakan mikroaerasi. Metode penelitian yang digunakan yaitu metode experiment. Variasi temperatur fermentasi yang digunakan yaitu 30oC, 32oC, 34oC, 36oC, 38oC. Proses fermentasi dilakukan selama 48 jam terhadap 30 Liter cairan molase. Namun sebelum itu, untuk memproduksi bioetanol dilakukan proses pengembangbiakan mikroorganisme selama 3 jam. Kemudian dilakukan proses destilasi untuk mendapatkan kadar dan volume alcohol dari proses fermentasi molases. Hasil penelitian menunjukkan bahwa faktor variasi tersebut berpengaruh terhadap kadar dan volume alkohol yang dihasilkan. Perlakuan yang paling optimal untuk menghasilkan kadar alkohol paling tinggi adalah temperatur 34oC dengan rata-rata kadar alkohol sebanyak 84% sedangkan perlakuan yang paling optimal untuk menhasilkan volume alkohol paling tinggi adalah temperatur 32oC dengan rata-rata volume alkohol sebanyak 668,7 mL.
ANALISA PENGARUH KAMPUH PENGELASAN DAN PERLAKUAN PANAS TERHADAP SIFAT MEKANIK SAMBUNGAN LAS BAJA SUP9 I Made Mara; Tri Rachmanto; Syamsul Hadi
Energy, Materials and Product Design Vol. 2 No. 2 (2023): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

The development of science and technology which is growing rapidly greatly affects industries that produce machine elements that use steel as the main raw material, steel is widely used in construction. This has caused many mechanics to join steel using the SMAW process without regard to the welding method and mechanical properties which causes the steel not to be connected perfectly, thereby endangering safety. The purpose of this study was to see the effect of seam variation V, K and X and normalizing, quenching and no heat treatment on the mechanical properties of welded joints in SUP9 steel. From the variation of seam and heat treatment, there were 9 combinations with 3 repetitions. The results of this study indicate that the weld seam and heat treatment affect the tensile strength and impact price of SUP9 steel. The most optimal treatment to produce high tensile strength is seam variation X with quenching heat treatment with ASTM E8 specimen shape having an average tensile stress value of 84.23 Kgf/mm2, and for the most optimal treatment to produce high impact values ​​is variation of seam X with normalizing heat treatment with specimen form ASTM E23 has an average impact value of 1.11 J/mm2.
PENGARUH VARIASI pH DAN RAGI TERHADAP VOLUME DAN KADAR BIOETANOL DARI BAHAN MOLASE Nurchayati; Sugeng Kuswanto; Tri Rachmanto
Energy, Materials and Product Design Vol. 2 No. 2 (2023): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

Energy is a necessity in carrying out economic activities in Indonesia, both for consumption needs and production activities in various business sectors. As a natural resource, energy must be used optimally for the benefit of society and its management must be based on the principles of sustainable development. Bioethanol is a renewable and environmentally friendly energy that can be used as an alternative to fossil fuels. The use of bioethanol as fuel has several advantages, namely the high oxygen content of bioethanol (35%) so that it can produce clean fuel. The purpose of this study was to determine the effect of variations in pH and yeast on the volume and content of bioethanol from molasses material using and the drying time used was 48 hours. From variations in pH and yeast, 9 types of treatment were obtained with 3 repetitions so that the total sample was 27. From the results of the study, the average volume of alcohol produced was at most 550.67 ml in the yeast mass treatment 10 gr/l with a pH of 4.5 and the least was in the yeast mass treatment 15 gr/l with a pH of 4.2 of 432 ml. Whereas the highest average yield was 91.67% for yeast mass of 10 gr/l with a pH of 4.2 and the lowest was found for yeast mass of 15 gr/l with a pH of 4.8 of 88.33%.
ANALISIS RISIKO KERJA PADA PROSES PEMBUBUTAN MENGGUNAKAN METODE HIRARC Fikrihadi Kurnia; Maharsa Pradityatama; I Gusti Made Bagus Sri Gunartha; I Gusti Ngurah Agung Natria Patraman; I Putu Bayu Pramartha
Energy, Materials and Product Design Vol. 2 No. 2 (2023): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

Poor management of occupational safety and health (OSH) has an impact on occupational accidents. This results in losses for both the individual worker and the company. Therefore, the occupational hazard accident risk analysis was carried out using the HIRARC (Hazard Identification Risk Assessment and Risk Control) method. Data collection was conducted from the business owners of SSBC (Sanggar Sarana Baja Cakra) Welding and Turning Shop, located in Cakranegara, Mataram, West Nusa Tenggara. There are 3 work activities for risk identification, namely the clamping process, the engraving process and the drilling process. The results of the analysis show that the highest level of occupational risk occurs during clamping and engraving process. For drilling, it's in low level of risk. As for risk management, it is mainly done for high-risk level. Immediate improvement is needed by providing personal protective equipment (PPE) to workers to reduce these risks. Based on these results, business owners can do evaluation on his business so occupational accidents can be in the workplace.
ANALISA SISTEM ELEKTRONIK POWER STEERING UNTUK PENGEMBANGAN KENDARAAN LISTRIK FAKULTAS TEKNIK UNRAM I Dewa Ketut Okariawan; Made Wirawan; I G. Bawa Susana; Maharsa Pradityatama
Energy, Materials and Product Design Vol. 3 No. 1 (2024): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

Recenly conventional vehicles use fossil fuels, however these fuels are non-renewable energy sources and their availability in nature is very limited. If they are explored continuously then one day they will run out, so it is very necessary to save and innovate to use these sources. Other renewable energy sources, one of which is electrical energy, where this electrical energy can be generated from various sources such as water, solar, biomass and so on. Besides that, the use of electrical energy for vehicles is currently very relevant because it is environmentally friendly, that is, it does not produce CO or CO2 gas like conventional vehicles, so this energy is known as green energy. Indonesia has the potential to produce electric cars because the availability of nickel is very abundant to be processed into batteries, as a provider or energy storage for electric cars, our country has a very big opportunity to produce electric cars. To make this happen, it is deemed necessary to carry out comprehensive studies such as power steering so that comfort and safety can be achieved. The most suitable power steering is the electric power steering (EPS) type because the energy required comes from the battery. The method applied in this research is an experimental method, by measuring torque requirements on various roads, the roads chosen are asphalt roads, block paving roads and dirt roads. Based on this data, an EPS test bench then created which was able to measure the input and output torque of the EPS and look for the power consumed by the system. Road conditions can cause differences in torque requirements, in block paving road conditions the greatest torque requirement is 2.77 Nm and the smallest occurs in asphalt road conditions at 1.62 Nm. EPS testing shows that it is only loaded up to 25% with an input torque of 1,652 Nm resulting an output torque of 3,924 Nm with an electrical power consumption of 6,31 watts.
ANALISIS EFISIENSI BOILER CFB UNIT 3 MENGGUNAKAN METODE LANGSUNG DI PT PLN INDONESIA POWER OMU JERANJANG I Wayan Joniarta; Rashid Ridho Al Buhori; Made Wijana
Energy, Materials and Product Design Vol. 3 No. 1 (2024): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

A Boilers play an important role as steam power plants. A boiler is a closed vessel that is used to produce pressurized steam, where the resulting pressurized steam is used outside the boiler itself. This research aims to find out how to analyze the efficiency of CFB boilers. The analytical method used is the direct method. The results obtained show that the efficiency value of CFB boiler unit 3 of PLTU Jeranjang with a load of 25.8 MW, namely 73.17%, is quite low, this is caused by a lack of steam flow as a result of a leak in the upper boiler of PLTU Jeranjang unit 3, causing steam to come out of boiler and reduces its efficiency.
PENGARUH KEKUATAN IMPAK DAN TARIK KOMPOSIT BERPENGUAT SERAT SEMBUKAN DENGAN MATRIK EPOXY Sinarep; A.A. Maulana; Pandri Pandiatmi; A Zainuri
Energy, Materials and Product Design Vol. 3 No. 1 (2024): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

Composite is a combination of two or more elements arranged in a certain way to get new properties in matrial. Plants of Pukan (Peaderiafoetida L.) is a kind of wild grass that spreads and grows wild in nature. This study aims to determine the effect of the mechanical strength of the composite reinforced dying in the Healing with epoxy matrix. In this test, using Sembukan fiber as a reinforcement and epoxy as a composite matrial adhesive. The tests include: Tensile tests referring to ASTMD 3039, and Impact Tests referring to ASTMD 256. These tests use fiber volume fractions of 20%, 30%, and 40% with woven fiber orientation. The results showed, the greater the fiber volume fraction, the greater the toughness, the highest toughness was found in the fiber volume fraction variance of 40%, amounting to 0.10396 J/mm2. Same as Tensile testing, the stress increases with increasing fiber volume fraction, ie at 40% fiber at 9,1596 MPa. The influencing factor is none other than the percentage of fibers in the composite increasing the mechanical strength of the matrix. Keywords: Fiber Heal, toughness Impact, Tensile strength.
STUDY PENGEREMEN PADA MOBIL LISTRIK HASIL MODIFIKASI A.A. Alit Triadi; Achmad Zainuri; I Made Suartika; I Made Adi Sayoga; I Made Mara; I Dewa Ketut Okariawan
Energy, Materials and Product Design Vol. 3 No. 1 (2024): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

Every three accidents occur every hour in Indonesia, according to the Director of Road Traffic at the Ministry of Land Transportation, with a percentage of over 50-70 percent and 30 percent of accidents occur due to poor performance of the brake system. Accidents occur due to insufficient braking distance and lack of understanding of the braking characteristics of the vehicle being driven. The aim of this research is to analyze the distance, time and braking force required for an electric car to move until it stops with variations in speed and vehicle load. This research was carried out using an experimental method where a prototype electric car was run by varying the speed and load of the vehicle to obtain braking time and distance and analyzing the data obtained. The shortest braking distance at a speed of 20 km/hour with a vehicle load of 950 kg is 4.39 meters. The longest braking distance is 14.78 meters at a speed of 40 km/hour with a vehicle load of 1050kg. The fastest braking time is at a speed of 20 km/hour with a vehicle load of 950 kg, namely 1.97 seconds. The longest braking time was at a speed of 40 km/h with a vehicle load of 1050 kg, namely 2.76 seconds. The smallest braking force is at a speed of 20 km/hour with a vehicle load of 1050 kg, namely 2098.36 N. The largest braking force is at a speed of 40 km/hour with a vehicle load of 950 kg, namely 4132.65 N.
APLIKASI ALAT BANTU ERGONOMIS PADA KERJA MANUAL BERDASARKAN KAJIAN ERGO-MECHANICAL UNTUK PETANI KECIL I Gede Bawa Susana; I Ketut Perdana Putra; I G.A.K.C. Adhi
Energy, Materials and Product Design Vol. 3 No. 1 (2024): Energy, Materials and Product Design
Publisher : Jurusan Teknik Mesin dan Industri, Fakultas Teknik, Universitas Mataram

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Abstract

Using traditional tools and manual work by small farmers in rural and developing areas is routine in processing agricultural land, especially planting plant seeds. This working model includes moderate to severe workload due to additional workload, namely sunlight when planting. In addition, work is carried out with non-ergonomic work postures, namely non-natural work postures. This causes musculoskeletal complaints to workers due to the non-harmonious tools with workers. Workers' productivity will decrease and have the potential to reduce the quality of life of small farmers themselves. To help the manual work of small farmers to create effective, comfortable, safe, healthy, efficient, and sustainable jobs, an ergo-mechanical application is needed to design work tools. This application is based on studies conducted on the design of work tools from several libraries or research results. The ergo-mechanical study is an integrated system that applies ergonomic and mechanical principles. The ergo-mechanical application produces ergonomic work tools that are comfortable to use by workers, and technical standards include material, product, and service requirements. Mechanically, the application through technical drawings, mechanical planning, and work tool materials to get a strong, lightweight, and safe work tool from hazardous substances, according to technical specifications. Technical standards are related to data sheets or specifications that describe the technical characteristics of a work tool. On the specifications of the work tool design, specifications can be added that the work tools are ergonomic. Ergonomic work tools can produce effective, comfortable, safe, healthy, and efficient work. This results from the compatibility between work tools and workers or the harmonious work tools with workers. Ergo-mechanical creates comfort in work that affects the increase in productivity and quality of life for workers.

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