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ANALISI BEBAN KERJA MENTAL DAN FISIK OPERATORVISUAL SMT DI PT XYZ ahmad, ardian; Zetli, Sri
Computer Science and Industrial Engineering Vol 5 No 7 (2021): Comasie
Publisher : LPPM Universitas Putera Batam

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ANALISIS RESIKO KESELAMATAN KESEHATAN KERJA DENGAN METODE HIRARC PADA PT. SUMBER MARINE SHIPYARD Suhardi, Flafianus; Zetli, Sri
Computer Science and Industrial Engineering Vol 5 No 7 (2021): Comasie
Publisher : LPPM Universitas Putera Batam

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ABSTRACTThe assessments in the risk assessment are Severity (S) and Likelihood (L). One of the processes carried out at this company is the process of spray painting in confined space. Work accidents that have occurred are 75 incidents. The work accident was caused by spray material that hit workers causing injuries to the eyes, namely 12 (16%) incidents, work accidents caused by loose hose equipment that hit workers and caused injuries to workers' body parts, namely 60 (80%) incidents because the machine is 3 (4%) events. Based on the level of seriousness of the accident, fatal events have never occurred but there have been serious work accidents that have resulted in Loss Time Injuries, namely occupational diseases such as hearing loss, lung disease and eye disease. The results of the discussion show the highest score with a value of 12 with a high level of risk. The lowest score is with a value of 2 with a low level of risk. The moderate score is at a score of 6 with a moderate risk level. Handling carried out is engineering, administration and use of PPE.
ANALISA KELELAHAN KERJA PADA PEKERJA BAGIAN GUDANG DI PT. NOK FREUDENBERG SEALING TECHNOLOGIES BATAM Samuel Nainggolan, Jonando; Zetli, Sri
Computer Science and Industrial Engineering Vol 6 No 3 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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Work fatigue is a common problem in the work area, but it is often ignored in the interest of the company's smooth production. Uncontrolled work fatigue can have a negative impact on workers both physically and psychologically. In this study, workers were given a workload of up to 35 kg hours, often they worked overtime for up to 12 hours per day, causing work fatigue. The purpose of this study was to determine the category of work fatigue and the factors that affect work fatigue of warehouse workers at PT Nok Fredeunberg Batam Batam. The method used in this study is a subjective self-assessment test method, which can be used to measure the subjective level of work fatigue of the workforce. The results of this study are the fatigue category of warehouse workers at PT Nok Fredeunberg Batam is in the high fatigue category, followed by the moderate fatigue category. Spearman correlation test results show that working hours (sig = 0.00), workload (sig = 0.00) affect work fatigue. In order to be able to advise warehouse workers to carry out their duties or workloads in accordance with their physical abilities and work abilities, it is expected that there will be a break. Then it is hoped that the leadership of PT Nok Fredeunberg Batam Batam can add mechanical equipment to lift and move goods and rotate working hours ideally.
PERANCANGAN FASILITAS KERJA UNTUK PENGANGKATAN BARANG BOX MINUMAN DI CV. CAHAYA BARU GEMILANG Syahril, Ahmat; Zetli, Sri
Computer Science and Industrial Engineering Vol 6 No 4 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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In all industrial activities, the role of humans as a source of labor remains dominant. Unlike cars that can be repaired and replaced. Whoever is an employee still has limitations. In manual labor, people are at a greater risk of contracting MSD, which can lead to unsafe working conditions. Practice lifting a drink box in your CV. The AUDIO NEW LIGHT can be dangerous when lifting drawers due to manual and unsanitary working positions. The study has an average REBA occupational risk score of 8 in the high category for neck, back, waist, larynx, thigh, left arm, left and right wrist, right, indicating that immediate action is required. An approach to avoiding these risks when designing trolleys is to use EFD technology based on ENASE ergonomic considerations. The trolley element to reduce operator discomfort with its weight (0.306) is the highest priority in product development acquired by Efd, and above all, the target specification of the trolley created according to the anthropometric measurement of the operator is the highest priority for production. function. shoulder width (LB, Standing elbow height (TSB), and handlebar width are anthropometric data used for design (GT).
ANALISIS TOTAL PREVENTIVE MAINTANANCE PADA MESIN DRILLING KOCH DI PT. XYZ Rahmadi, Muhamad; Zetli, Sri
Computer Science and Industrial Engineering Vol 6 No 4 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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PT XYZ is a company engaged in ship construction and ship repair. In the field of ship construction this company uses Koch drilling machines in the production process of furniture and other supporting goods on board. Continuous use of the engine cannot be avoided from damage or decreased engine performance. Damage to the machine can reduce the effectiveness in the use of machinery in activities for the production process. Total Productive Maintenance (TPM) is a management principle to increase the productivity and production efficiency of companies by using machines effectively. The object of the study is PT XYZ The purpose of this study was to find out the overall equipment effectivity (OEE) value of drilling machines, as well as to find out the causes and proposed improvements to koch drilling machines. Conclusions that can be taken based on the results of OEE calculations on drilling machines during the period May - October 2022 obtained overall equipment effectiveness (OEE) values ranging between 59.6% to 87.7%. This condition indicates that the ability of the machine in achieving the target and in achieving the effectiveness of the use of machinery or equipment does not achieve the ideal conditions <90%.
ANALISIS HUMAN ERROR UNTUK MENGURANGI KECELAKAAN KERJA PADA PROSES PRODUKSI DI PT DUTA LOGISTIK ASIA Kristian Gea, Orianus; Zetli, Sri
Computer Science and Industrial Engineering Vol 7 No 1 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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ABSTRACT Many work error that occur are caused by human themselves, which are called human error. Human error that often occur in production activityes can harm thet company in achieving production effectivenes and eficiency. Therefore, it’s necesary to improve the performance of workers in order to reduce work error that often occur. Several methods for identifying human errors in clude the SHERPA and HEART methods. SHERPA is a qualitative human errors analysis method that uses task level as the basic input. HEART, on the other hand, is a quick, easy and accessible way to determine the risk of human error. PT Duta Logistik Asia is one of the companies that produces activated carbon in the city of Batam. The activated carbon process goes throuh several stages, namely the heating proces, the sieving process, and the packaging process. Based on the information obtained from the company, errors often occur when doing work which greatly affects the safety of workers and production output as a result of human error. Finding recommendations that are needed to reduce error in the activated carbon production proces using the SHERPA method are to carry out regular and thorough inspections and work on each process and provide periodic training to employees. The probability of error in every work activity in the activated carbon production process using the HEART method wherye the largest nominal human error probability value is 0.16. The process that may occur in human errors in the activated carbon production stage at PT Duta Logistik Asia is through the highest Human Error Probability (HEP) value of 0.544 which is found in the heating and packaging process of activated carbon.
PERANCANGAN ALAT BANTU PENGAMBILAN PART YANG ERGONOMIS BAGI OPERATOR PRODUKSI DI PT NITTOH USMAN, USMAN FITRAH ADRY; Zetli, Sri
Computer Science and Industrial Engineering Vol 7 No 4 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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This study is a research conducted on production operators at PT Nittoh Batam, in the manual handling work process workers have a high risk of Musculoskeletal Disorders (MSDs). The study was conducted by observing and distributing questionnaires to workers, the results of the Nordic Body Map (NBM) questionnaire total complaints obtained were 65% on body parts in the Neck, Shoulders, Waist, Hips, Buttocks, Hands, Thighs and Feet at work. From this situation, it is necessary to make improvements. To make improvements, the Ergonomic Function Deployment (EFD) method is used in designing based on the ergonomic aspects of ENASE, namely the tool in the form of a tray, anthropometric data used in determining the dimensions of the tool to suit the user are Shoulder Width (LB), Forearm Length (PLB) and Diameter Hand Grip (DGT). After the calculation, the dimensions of the tool are 45 cm wide, 35 cm long and 3 cm high, the complaint value which was previously 65% ​​after the design has decreased to 39%.
ANALISIS PENERAPAN LEAN MANUFACTURING PADA LINE AUTOMOTIVE DI PT. OSI ELECTRONICS Kardova, Kardova rendika harahap; Zetli, Sri
Computer Science and Industrial Engineering Vol 7 No 4 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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PT. Osi Electronics is a company engaged in electronics manufacturing services. inefficient activities that resulted in Line efficiency, namely 61.67% and balance delays 38.33%. other work processes have a low cycle time and many defects are found in the packing process that is not neatly arranged, resulting in direct rejection of the product using the Largest Candidate Rule method, this can be seen from the number of work stations in the process of combining work elements there is the elimination of 1 work station from another. previously 9 workstations became 8 workstations and previously each workstation had a fairly varied level of work efficiency because in the process there were differences in the work process at each workstation. The results for after work time efficiency are proportional to time efficiency, delay balance and efficiency index are quite good. The result for line efficiency is 96.26% which previously 61.67% stated that the ratio in carrying out a series of assembly activities at workstations has a fairly good proportion. and the Balance Delay result obtained previously was 6.4% 38.33% while at idle time it was 7.2 seconds, it is very low if we look at the previous result of 114.88 seconds. and for the Bottleneck condition in the Packing process, it decreased from 33.30 seconds to 24 seconds because of the good sequence of work elements.
ANALISIS PENGARUH SUHU RUANGAN TERHADAP KELUHAN MSDS DAN KELELAHAN KERJA PADA PT ETB Riadi, Eka; Zetli, Sri
Computer Science and Industrial Engineering Vol 7 No 4 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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The work environment is all conditions that exist around the workplace which in this case will have a significant effect on the results of human work. Temperatures that are too high will cause fatigue, and will even increase MSDS complaints for workers, especially work done manually. In this study, the results of room temperature measurements carried out by researchers showed that the room temperature reached 31°C and the deburring operator was given a workload of up to 30 to 50 kg. The purpose of this study was to determine the categories of complaints of temperature and work fatigue and the factors that affect work fatigue of warehouse workers at PT ETB. The method used in this study is the IFRC method, which can be used to measure the level of fatigue. The results of this study are the fatigue category of warehouse workers at PT ETB is in the high fatigue category. The results of the Spearman correlation test show that work fatigue (sig = 0.02), workload (sig = 0.01) has an effect on room temperature. It is hoped that the leadership of PT ETB can add air conditioning and air vents as well as mechanical equipment for lifting
PENGARUH LINGKUNGAN KERJA TERHADAP PRODUKTIVITAS KARYAWAN DI PT EUSUN TECHNOLOGY BATAM Sedaryanto_Telaumbanua; Zetli, Sri
Computer Science and Industrial Engineering Vol 7 No 7 (2022): Comasie
Publisher : LPPM Universitas Putera Batam

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ABSTRACT This research is entitled thee effeect of thee work environment on employee productiviity at PT Eusun Technology Batam. Ths stuidy aims to determine thee effeect of thee worke environmeent orn employe productiviity. Thee population inthis stuldy werre all employesof PT Eusun Technology Batam as many as 466 people. This type of techniique in this study obtained a probability sampliing techniqque whih is asampling technique based on thee fact that every member of thee population has thee same opportunity to be selected as a sample, so that it has a sample of 82 respondents. Thee variable value of thee work environment description is 14.80 with a percentage value of 49.35%. This value is not good, which means thee work environment at PT. Esun Technology Batam. While thee average value of employee productiviity is 38.87 with a percentage value of 59.80%. This value is not good, which means thee productiviity of employees at PT. Esun Technology Batam. Thee results of this study using correlation analysis showed a sig (2-tailed) value of 0.001which meatns a significaant value of less than 0.05 which means correlated. While thee Pearson correlation value is 0.520.