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Perancangan Fool Proof Information System (FPIS) Untuk Meningkatkan Kinerja Pemeliharaan Mandiri (Autonomous maintenance) Widya, Adi Rusdi; Intani, Arvita Emarilis
JURNAL TEKNIK INDUSTRI Vol. 1 No. 2 (2020): JURNAL TEKNIK INDUSTRI : NOVEMBER 2020
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

Designing a machine maintenance and maintenance system in a company organization is needed to improve the company's ability in business competition in the era of the Industrial Revolution 4.0, the use of IoT (Internet of things), Human Machine Interface (HMI) makes it easier to develop a machine monitoring system, one of which is to carry out the system. Machine Daily Checklist before operating the machine to carry out the production process. Sudden machine failure during the production process is the failure of the operator when doing an initial check of the machine before it is operated, the difficulty of filling the checklist machine when starting the initial check is an opportunity for the development of a method with an error prevention system (Fool Proof System) or previously with the Japanese term Poka Yoke System. The design of the Fool Proof Information System (FPIS) system is a machine checking system that is programmed using a touch screen panel before the operator runs the machine for the production process. The machine component abnormalities before the machine breakdown can be seen by the operator before starting the production process. Autonomous maintenance with FPIS can be done quickly, precisely and accurately so that the machine part life is well maintained and the production process can meet the targets set by the company organization.
Meningkatkan Nilai OEE Mesin Cutting Pada Line 6 Finishing Dengan Metode RCA di PT. XYZ Suwarno, Agus; Widya, Adi Rusdi
JURNAL TEKNIK INDUSTRI Vol. 2 No. 1 (2021): JURNAL TEKNIK INDUSTRI : MEI 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

PT. XYZ is an automotive manufacturing company. Problems during the production process are very important to be analyzed. Analysis of these problems needs to be done, especially on the production machines used. With OEE analysis (overall equipment effectiveness) functions to see the overall condition which includes the level of availability, performance level, and quality level. Using a machine that is less efficient there are six factors which are called the six major disadvantages. From the results of the calculation of the OEE value on the cutting line 6 finishing machine, it is still below the standard word class manufacturing (WCM) with an average of 81.18%. The results of the calculation of the six major losses, the factors that influence the low value of OEE are damage losses (49.16%) and adjustment and adjustment (38.13%). To see the root of the problem as a whole, an analysis was carried out using the RCA (Root Cause Analysis) method and provided improvements with an average OEE result of 94.45%.
Perancangan Soto Dandori Spare Parts System dan Hydraulic Tools untuk Reduce MTTR dan Efesiensi Man Power Widya, Adi Rusdi; Rahardjo, Sugeng Budi
JURNAL TEKNIK INDUSTRI Vol. 2 No. 2 (2021): JURNAL TEKNIK INDUSTRI : NOVEMBER 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

The design and development in maintenance systems and machine maintenance in the manufacturing industry is still required to ensure that production processes are not disrupted and hamper established businesses. The maintenance system created and implemented is able to provide an alternative as a treatment that can reduce the cost of using the spars machine and can be an efficient and low cost system. Dandory system provides ready parts when replacing damaged machine components, so that machine repair time is faster in replacement, the use of tools made in replacing machine components can reduce and avoid potential accidents at work, so that the system used can reduce manpower and repair time, the result of design and development of tools as well as the use of dandory system can reduce the MTTR value by 52% and the use of manpower while repairing the engine is 1 man power.
Penerapan Metode Reliability Centered Maintenance (RCM) dan Fault Tree Analyze (FTA) Pada Mesin Cetak Lembar [Studi Kasus Percetakan XYZ Di Cikarang] Rahardjo, Sugeng Budi; Widya, Adi Rusdi
JURNAL TEKNIK INDUSTRI Vol. 2 No. 2 (2021): JURNAL TEKNIK INDUSTRI : NOVEMBER 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

The technological disruptions that have occurred over the past few decades have inevitably affected the printing industry especially the mass media printing industry. Print media with products such as: Books, Magazines, Newspapers, Tabloids, will definitely be affected. The product was eliminated by digital media, not to mention, the covid pandemic that occurred in the last two years also triggered a sharp decline in the media business. The eight-color KBA machine, which is the focus of this research, is a ten-year-old machine with excellent printing capabilities, namely high capacity, 4-color alternating printing capability, and automatic machine control. Deteriorating machine life, as well as maintenance, functional audits and upgrades are key factors. Problems that often arise are print units, infeed, and control units, resulting in downtime and delays in the production process so that machine performance becomes less effective. The purpose of this research is to determine the maintenance interval schedule and find out the maintenance actions or activities that need to be carried out. To overcome the problem in this study using the method of Reliability Centered Maintenance (RCM), Fault Tree Analysis (FTA) with the calculation of Failure Modes and Effects Analyze (FMEA). RCM is defined as the process used to determine what must be done for machine maintenance, while FMEA is defined as the method for identifying the highest form of failure for each machine fault that occurs. From the calculation results using FMEA, FTA and RCM obtained the maintenance interval results on the Cylinder Section components with a maintenance interval of 10.58 hours.
Penerapan Spare Parts Inventory Management System berdasarkan Klasifikasi VESO dan RECOM untuk mengurangi searching time pada perusahaan manufaktur komponen otomotif Widya, Adi Rusdi; Rahardjo, Sugeng Budi
JURNAL TEKNIK INDUSTRI Vol. 3 No. 1 (2022): JURNAL TEKNIK INDUSTRI : MEI 2022
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1625.186 KB) | DOI: 10.37366/JUTIN0301.2632

Abstract

Spare parts components are important to be managed properly, if the availability of spare parts is not considered it can cause production machines to stop operating. This is a consideration by the company to manage spare parts that can be controlled properly. The large number of machine components that vary with different types and types of machines causes the spare part controller to be able to arrange, give names, signs and labels, and store them to make it easier to search for these parts when needed for the process of replacing damaged parts. The parts availability management system requires data needs based on the type & type of machine, uniformity in mentioning the names of parts, functions and forms. Before the implementation of the parts keeper management system, it takes 35 minutes to find and get the parts needed. By applying the VESO and ROCEM classification methods, it can help in grouping, storing, and assisting in making component naming standards and determining how many parts are needed on an ROP basis. This system can help the search time for machining parts to be 16 minutes so that there is a reduction in service time in the need for these parts by 54% faster than the system before spare part management was carried out.
Pengendalian Kualitas Dalam Mengurangi Produk Cacat Di PT NOPQ Akbar, Ikbal; Widya, Adi Rusdi
JURNAL TEKNIK INDUSTRI Vol. 3 No. 02 (2022): JURNAL TEKNIK INDUSTRI : NOVEMBER 2022
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37366/jutin.v3i02.1516

Abstract

Maintenance of quality products or processes carried out through careful planning, use of appropriate equipment, continuous inspection, and corrective action when necessary With the Quality Control Circle (QCC) method, we can identify, analyze and resolve various ways more easily work-related problems and apply them to the company. In applying the QCC method that is by using 7 Tools where 7 Tools are used as a tool to find out the data and see the factors that cause product defects and also find solutions to any problems found that can reduce the number of damaged products and increase productivity and improve product quality. One of them is to use a fishbone diagram, which can identify the factors that cause the product to spoil. Starting from people, materials, methods, and machines. Quality control results can determine the factors that cause product damage and how to overcome it and can reduce the amount of damaged products by 40%.
Analisa Resiko Ergonomi Untuk Mengurangi Cidera Otot Pada Proses Barcode Material Dengan Menggunakan Metode Nordic Body Map dan Rapid Entire Body Assesment Pada PT. Shindengen Indonesia Widya, Adi Rusdi; Sari, Putri Anggun; Anggara, Muhammad Hatta Ari
JURNAL TEKNIK INDUSTRI Vol. 4 No. 01 (2023): JURNAL TEKNIK INDUSTRI: MEI 2023
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37366/jutin.v4i01.2061

Abstract

This study was conducted at PT. Shindengen Indonesia, there is a position problem that does not fit ergonomics while working so that various muscle complaints are found in workers and it affects the output produced. This investigation is to find out the stages of ergonomic risk and objective description of MSD complaints experienced by workers. This research was carried out by observing and giving questionnaires using the Nordic Body Map (NBM) method for workers in the Barcode Material section, the results obtained have a Moderate risk stage with a score of 57. Meanwhile, using the Rapid Entire Body Assessment (REBA) method for material bar code workers. The results obtained have a high risk stage with a score (9) on the activity of transferring materials to the trolley. The subjective MSD complaint that is most often felt is in the waist and neck, because of this, companies need to make SOPs that consider ergonomic aspects and need to add work facilities in the form of tables and trolleys that have a high height with workers.
Design of service quality and analysis of customer satisfaction in SME culinary products with the quality function deployment method Supriyati, Supriyati; Putra, Fibi Eko; Widya, Adi Rusdi
Operations Excellence: Journal of Applied Industrial Engineering Vol. 15, No. 2, (2023): OE July 2023
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/oe.2023.v15.i2.080

Abstract

SMEs are medium-level community businesses with limited capital. The type of business that can revive the economy, especially the economy for families, is the SMEs culinary business which is consumed by the community every day. One of the SMEs that is still surviving despite experiencing a decline is the SMEs in the culinary field. The results of observations and interviews with one of the SMEs culinary businesses, in a period of 12 months, sales decreased by an average of up to 50%. The cause of the decline in sales is not known with certainty, so it is necessary to evaluate the performance of these SMEs. QFD is one method that can be used to obtain a clear and objective picture of Customer needs. The research method involves Customers as respondents, the number of samples is 80 with 26 valid and reliable attributes. The results of the analysis using Importance Performance Analysis (IPA) show that there are five attributes that are considered important for Customers to become priority improvements. These attributes are related to the Tangible aspect, namely the presentation of Durian sticky rice products that are attractive, the portion according to expectations, Assurance, namely the consistency of the ripeness of the durian fruit, the taste of the durian fruit is felt in every portion, Empathy, namely the ethics in serving Customers. Based on the QFD approach, the priority is the technical importance rating by making standard operating procedures for each technical response in the form of standard operating procedures for checking raw materials and the amount of raw materials used in each serving, re-examining, providing the composition of the main raw materials so that the taste remains consistent (Assurance). Serving techniques with serving portions, cleanliness of physical facilities (Tangible), service to Customers and socialization of Customer service standards (Emphaty), and ordering techniques (reliability). So that in order to maintain and maintain the quality of SMEs products and services in the culinary field, it is necessary to conduct a performance assessment, especially related to the four aspects of service quality Assurance, Tangible, Empathy and Reliability as a design in assessing service quality
Improving the performance of enterprise resource planning with the implementation of Systems, Applications, and Products in Data Processing (SAP) in a car seat manufacturing company Widya, Adi Rusdi; Supriyati, Supriyati
Operations Excellence: Journal of Applied Industrial Engineering Vol. 16, No. 3 (2024): OE November 2024
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/oe.2024.v16.i3.119

Abstract

Using an Enterprise Resource Planning System (ERP) during the Industrial Revolution 4.0 is a long-term investment for companies looking to enhance efficiency, performance, productivity, and decision-making capabilities. Typically, ERP systems employ a centralized database to streamline various business processes, reducing manual labor and improving workflows. These systems often include a Dashboard that provides real-time data for measuring productivity and profitability. Updated instantly when entered into the system, this information allows companies to make quick, informed decisions based on accurate, up-to-date internal data. However, discrepancies between transaction processes, such as mismatches in the quantity of goods recorded in the SAP system and actual production, can hamper the effectiveness of ERP control. To address this, research has been carried out to process information in real time and with greater accuracy. The study involves a literature review, hardware prototypes, and program development, ultimately leading to increased SAP user accuracy from 63% to 86%. This improved accuracy helps identify factors hindering optimal SAP performance and provides recommendations for resolving transactional issues. Ultimately, consistency and commitment from users and relevant stakeholders are vital for maintaining an optimally functioning ERP system.
Tingkat Kepuasan Mahasiswa dalam Pembelajaran di Program Studi Teknik Industri: Studi Kasus Perguruan Tinggi Swasta di Jawa Barat Supriyati, Supriyati; Widya, Adi Rusdi
Ranah Research : Journal of Multidisciplinary Research and Development Vol. 7 No. 3 (2025): Ranah Research : Journal Of Multidisciplinary Research and Development
Publisher : Dinasti Research

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.38035/rrj.v7i3.1336

Abstract

Perguruan tinggi berperan dalam mengembangkan intelektual, keterampilan praktis, dan sikap profesional. Selain memberikan pengetahuan teoritis, juga mempersiapkan mahasiswa menghadapi tuntutan pasar kerja yang dinamis. Untuk memastikan efektivitas pendidikan, perguruan tinggi harus secara rutin mengevaluasi kualitas pembelajaran. Evaluasi ini melibatkan umpan balik mahasiswa, penilaian interaksi dosen-mahasiswa, serta kemampuan pembelajaran mahasiswa. Tujuan utama adalah meningkatkan efektivitas pendidikan tinggi dalam mempersiapkan mahasiswa menghadapi tantangan masa depan serta menyusun rekomendasi perbaikan dan pengembangan pembelajaran. Penelitian ini menggunakan Pendekatan kualitatif dan kuantitatif, data dikumpulkan melalui kuesioner. Kuesioner mencakup empat variabel utama dan 39 indikator yang dinilai oleh responden menggunakan skala Likert 1-5. Populasi penelitian terdiri dari mahasiswa program studi Teknik Industri dari tiga jenis kelas yang berbeda, dengan sampel mencakup seluruh mahasiswa dari kelas-kelas tersebut. Data primer yang terkumpul dianalisis menggunakan teknik statistic untuk mendapatkan pemahaman yang komprehensif tentang kualitas pembelajaran. Hasil penelitian menunjukkan bahwa secara keseluruhan aspek kompetensi dinilai memuaskan. Aspek pedagogik memiliki tingkat kepuasan tertinggi, dengan 45.1% responden merasa puas dan 39.7% sangat puas. Aspek kepribadian, sosial, dan profesional juga menunjukkan tingkat kepuasan yang tinggi, dengan sebagian besar responden merasa puas atau sangat puas. Analisis menunjukkan bahwa keempat variabel kompetensi berpengaruh signifikan terhadap kinerja dosen, dengan model regresi valid dan R Square sebesar 0.949, yang berarti 94.9% variabilitas dalam kinerja dosen dapat dijelaskan oleh variabel tersebut. Skor kepuasan keseluruhan adalah 84.67%, menunjukkan bahwa mahasiswa umumnya puas dengan sistem pembelajaran. Setiap unsur kompetensi dosen menunjukkan pengaruh signifikan terhadap kepuasan mahasiswa, dengan semua hipotesis diterima. Aspek-aspek ini secara kolektif berkontribusi positif terhadap pengalaman belajar mahasiswa di perguruan tinggi.