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All Journal ITEj (Information Technology Engineering Journals) JURNAL CRANKSHAFT Jurnal Manajemen Informatika dan Sistem Informasi GEOGRAPHY : Jurnal Kajian, Penelitian dan Pengembangan Pendidikan JATI (Jurnal Mahasiswa Teknik Informatika) International Journal of Engineering, Technology and Natural Sciences (IJETS) AHKAM : Jurnal Hukum Islam dan Humaniora Enrichment: Journal of Multidisciplinary Research and Development JURNAL PENDIDIKAN OLAHRAGA Mutiara: Multidiciplinary Scientifict Journal J-CEKI
Alfin, Muhammad
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Arts Humanities Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Health Professions Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mathematics Mechanical Engineering Social Sciences

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A Analysis of Preventive Maintenance Schedule of Xym1900 Vertical Roller Mill Crusher Machine using MTBF (Mean Time Between Failures) Method Based on RCA (Root Cause Analysis) Alfin, Muhammad; Rusindiyanto, Rusindiyanto
ITEJ (Information Technology Engineering Journals) Vol 10 No 1 (2025): June
Publisher : Pusat Teknologi Informasi dan Pangkalan Data IAIN Syekh Nurjati Cirebon

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24235/itej.v10i1.205

Abstract

The reliability and performance of heavy machinery are critical to maintaining consistent production in the cement industry. This study analyzes the preventive maintenance schedule of the XYM1900 Vertical Roller Mill crusher machine at PT XYZ, where frequent breakdowns have contributed to production inefficiencies and increased operational costs. The research employs the Mean Time Between Failures (MTBF) method to evaluate the reliability of key machine components and identify optimal maintenance intervals. Additionally, Root Cause Analysis (RCA) is used to trace the underlying causes of recurring failures. Maintenance and failure data were collected over a one-year period to calculate MTBF values for critical components, including the grinding roller, hydraulic system, and gearbox. RCA findings indicate that improper lubrication, delayed part replacements, and environmental factors such as dust contamination are the primary contributors to equipment failure. Based on the analysis, revised maintenance schedules were proposed to reduce unplanned downtime and extend component life. The results demonstrate that implementing a data-driven preventive maintenance plan can significantly enhance equipment reliability and support operational efficiency.
Co-Authors Adam Latif Adidtya Perdana, Adidtya Akbar, Aji Ali Alhafis, M. Amelia Br Siregar, Ririn Arnita Arnita Bahiy, Oktavian Khayyan Budi Akbar, Muhammad Bush Henrydunan, John Fatur Rizki, Dwiki Firdianto, Dafa Rifqi Haikal Al Majid, Muhammad Ibrahim Ibrahim Impana Manik, Kristin Isnaini, Lalu Jati, Dian Rahayu Kana Saputra S Lalu Moh Yuda Isnaini Mangesti, Dewi Sri Muh.Tamrin Muhammad Taufiq RAJIP MUSTAFILLAH RUSDIYANTO Ramadhan Manik, Albert Ramadhani, Fanny Ramlan, Pratiwi Ratnasari, Pungky Eka Remon, Aulia Irelin Sekar Rita Purnamasari Rizki, Dwiki Fatur Rusindiyanto Santoso, Noviyanti Shaleh, Mansyur Abdul Siregar, Hendri Sutia Wahyudi, Rizky Yewon, Kim Zulfina N, Fannisa