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Waste Analysis Using Lean Manufacturing in the Film Production Process Step 2 Ulama Wahyu Sidiq Saputra; Muhammad Ridwan Andi Purnomo
International Journal of Computer and Information System (IJCIS) Vol 2, No 3 (2021): IJCIS : Vol 2 - Issue 3 - 2021
Publisher : Institut Teknologi Bisnis AAS Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29040/ijcis.v2i3.44

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Abstract - The film Footsteps 2 Ulama produced by LSBO Muhammadiyah in collaboration with Ponpes Tebuireng Jombang is a semi-documentary film that tells the journey of Kyai Ahmad Dahlan and Kyai Hasyim Asy'ari. At the time of the production of the film Jejak step 2 Ulama in its implementation there were several problems such as delayed production schedules, human resources that were not as needed, scheduling errors, and also production defects in several scenes so that they had to be re-take or it could be said to be re-production to get maximum results, where these problems tend to result in waste or waste. Therefore, a study was conducted to analyze what kind of waste occurs and the most dominant using a lean approach. Based on the results of the study, it was found that waste waiting is the most dominant waste with a weight of 27.11%, then followed by waste over production and excess processing with the same weight of 20.33%, waste defect 13.55%, waste transportation 11.86%, motion 5.08% and inventory 1.69%. From the mapping using process activity mapping, a total of 32 types of activities were obtained, of which 12 were value added activities with a percentage of 50.36%, then 9 of them were necessary non-value added activities with a percentage of 13.13%, and 11 activities included in the non-value category. added with a percentage of 26.49%.
Kerem Quality Control Using the Quality Control Circle (QCC) Method at PT. XYZ Yusita Attaqwa; Wahyu Sidiq Saputra; Ahmad Mustofa Khamal
International Journal of Computer and Information System (IJCIS) Vol 2, No 3 (2021): IJCIS : Vol 2 - Issue 3 - 2021
Publisher : Institut Teknologi Bisnis AAS Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29040/ijcis.v2i3.45

Abstract

Abstract - The ‘kerem’ production process is the earliest process of the entire process in iron casting. The brake itself is a mandatory thing in an iron foundry company because it functions as a limiter of the inner diameter of an iron casting product or more simply as a hole in iron casting products. With the analysis carried out using seven tools, it is expected to be able to obtain actual data to improve the quality of brake production, look for factors that affect brake quality, control the number of rejects, countermeasures, repairs, and standardization. The biggest problems with defects in the production of brakes are porous, broken, cracked and not full sand. From the aspect of 4M + 1E, the Man factor is the dominant cause of brake defects. Meanwhile, the number of rejects outside the 2.5% AQL limit was 6 times, namely on 8 July 2021 as many as 16 pcs (AQL 2.5% was at 10 pcs). Then on July 17, 2021 as many as 15 pcs (2.5% AQL at 13 pcs) on July 18 2021 as many as 30 pcs (2.5% AQL at 2 pcs) on July 20 2021 as many as 25 pcs (AQL 2.5% was at 12.63) on 27 July 2021 as many as 20 pcs (AQL 2.5% was at 19 pcs) and finally on August 5, 2021 as many as 30 pcs (AQL 2.5% was at 12.6 pcs).
Analysis of Raw Material Inventory Control Using Economic Order Quantity (EOQ) Method at CV. XYZ Wahyu Sidiq Saputra; Rieska Ernawati; Wiwik Anggraini Wulansari
International Journal of Computer and Information System (IJCIS) Vol 2, No 3 (2021): IJCIS : Vol 2 - Issue 3 - 2021
Publisher : Institut Teknologi Bisnis AAS Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29040/ijcis.v2i3.63

Abstract

Companies need a control over their products in maintaining the quality and quantity, to be able to always meet the demands and needs of consumers. CV. XYZ is a digital printing company which is located at Jl. Sunan Abinawa, Patebon District, Kendal Regency (in front of SMP 2 Patebon). Raw material inventory control in CV. XYZ still uses the manual calculation method. With the Economis Order Quantity (EOQ), the inventory of raw materials can be kept to a minimum, the cost is as low as possible, and the quality is better. Based on the results of research and data analysis shows that the application of the EOQ method in CV. XYZ can produce inventory cost efficiency. This means that the raw material procurement policy carried out by CV. XYZ so far has not been efficient and has not shown minimum costs. While the inventory costs that have been issued by the company are still greater when compared to companies implementing raw material inventory control using the EOQ method. The total cost of inventory issued based on company policy is Rp. 14,899,999, while by using the EOQ calculation method the total inventory of paper raw materials can be made smaller, namely as much as 45.4 with orders 4 times a year.
Ergonomic Factors on The Purchase Decision of Matic Motorcycles Ermayana Megawati; Wahyu Sidiq Saputra; Hendrik Cahya Prabowo; Firman Ardiansyah Ekoanindiyo
International Journal of Seocology Volume 02, Issue 03 : May-August 2021
Publisher : STIE AAS Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29040/seocology.v2i03.33

Abstract

Motorcycles are a practical and economical means of transportation to use. People prefer to use private vehicles because the mass transportation system in Indonesia is not yet good. There is a discrepancy between the size of the motorcycle seat and the static seat anthropometry of students. This mismatch can result in ergonomic risks to the driver and result in traffic accidents. In the Central Java area, especially the city of Kendal, there is a high interest in this mode of transportation. The people have diverse tastes in the selection of motorbikes, some prefer automatic motorbikes and some prefer sport motorbikes. The decision in buying a motorcycle has several considerations made by consumers before deciding to buy a motorcycle, including ergonomics. How to get information by using a questionnaire or questionnaire. Using validity and testing. From the results of the validity test with the purchase of an automatic motorcycle, all indicators are valid, so it is stated that it is appropriate to buy an automatic motorcycle. With a reliable test with the purchase of an automatic motorcycle, all indicators are reliable, so it is declared consistent in product purchases.
PELAYANAN FIRST COME FIRST SERVED (FCFS) DENGAN MENERAPKAN MODEL ANTRIAN JALUR BERGANDA ATAU MULTIPLE CHANEL QUERY DI CV. ABC Wahyu Sidiq Saputra; Rieska Ernawati; Sinta Nur Afianti
Jurnal Ekonomika dan Bisnis Vol 8 No 01 (2021): Jurnal Ekonomika dan Bisnis
Publisher : Fakultas Ekonomika dan Bisnis Universitas Selamat Sri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51792/jeb.Vol8.Jeb01.110

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Fenomena menunggu terjadi karena kebutuhan akan suatu pelayanan melebihi kapasitas yang tersedia untuk penyelenggaraan pelayanan. Analisis di dalam teori antrian dapat dilakukan dengan cara mengambil data waktu kedatangan, waktu pelayanan, dan waktu keluarnya pelanggan dari sebuah kegiatan operasional, waktu yang diambil dalam satuan jam, menit, dan detik untuk setiap kegiatan, kemudian melakukan analisis yang meliputi pengujian distribusi data. Untuk mengurangi masalah yang terjadi pada suatu antrian, maka pada fasilitas pelayanan perlu dilakukan analisis antrian untuk mengidentifikasi dan mengukur penyebab serta konsekuensi mengantri dan juga perlu adanya optimasi sistem pada antrian jika terdapat suatu antrian yang tidak optimal dalam pelayanannya. Dengan menganalisis antrian akan diperoleh banyak ukuran kinerja sebuah sistem antrian. Jenis sistem antrian yang diterapkan pada proses pelayanan di CV.ABC adalah jenis sistem antrian model Multiple Channel Query System atau M/M/s, lalu disiplin pelayanan yang diberlakukan di CV.ABC adalah disiplin pelayanan First Come First Served (FCFS), dan konfigurasi sistem antrian yang diberlakukan CV.ABC dapat dinyatakan dengan notasi (M/M/s).
ANALISIS PENGENDALIAN KUALITAS PRODUK DENGAN METODE STATISTICAL QUALITY CONTROL UNTUK MENGURANGI CACAT PRODUK PADA BAGIAN PACKING (Studi Kasus di PT. Inizio) Jihan Pradesi; Wahyu Sidiq Saputra; Aqidatun Hamidiyah
Jurnal Ekonomika dan Bisnis Vol 8 No 01 (2021): Jurnal Ekonomika dan Bisnis
Publisher : Fakultas Ekonomika dan Bisnis Universitas Selamat Sri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51792/jeb.Vol8.Jeb01.112

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Perusahaan yang mempunyai dan menerapkan program pengendalian kualitas dengan baik akan mampu bertahan dan sukses, karena melalui pengendalian kualitas yang baik dapat secara efektif meminimalisir pemborosan dan dapat meningkatkan kemampuan bersaing perusaan di pasar global. PT. Inizio merupakan perusahaan yang bergerak dalam bidang industri furniture yang beralamat di Kendal, Jawa Tengah, Indonesia. Pada penelitian ini dilakukan analisis pengendalian kualitas pada PT. Inizio untuk mengendalikan kualitas produk di PT. Inizio dalam upaya menekan tingkat kerusakan produk menggunakan metode Statistical Quality Control (SQC) dapat mengendalikan kualitas dalam menekan tingkat kerusakan produk, dan untuk mengetahui faktor-faktor apa saja yang menyebabkan kerusakan pada produk yang diproduksi oleh PT.Inizio. Hasil penelitian menunjukkan jumlah produksi furniture rotan sintetis pada bulan Februari sebesar 3.893 dengan jumlah cacat produk sebesar 304. Probabilitas cacat tertinggi ada pada hari ke-24 dengan persentase cacat 0.1773 dan persentase cacat terendah ada pada hari ke-7 dengan persentase cacat 0.0227. Untuk control limit diperoleh hasil 0.0781, upper control limit sebesar 0.1441 dan lower control limit sebesar 0.0120. Dari hasil penelitian diperoleh jenis cacat A (Lecet pada produk) merupakan jenis cacat dengan persentase tertinggi yaitu 32% kedua adalah B (anyam) dengan persentase 26% dan ketiga C (warna powder coating) dengan persentase 22%. Analisis diagram fishbone untuk mengetahui faktor penyebab kecacatan produk yang berasal dari faktor manusia, metode, material dan lingkungan kerja.
WORKING AIDS DESIGN BY USING 5-STEP METHOD BASED ON REBA AND RULA ANALYSIS TO REDUCE THE RISK OF LOW-BACK PAIN INJURY A Case Study in Brickworks Center in Potorono, Banguntapan, Bantul Wahyu Sidiq Saputra; Trio Yonathan Teja Kusuma
Journal of Industrial Engineering and Halal Industries Vol. 1 No. 1 (2020): Journal of Industrial Engineering and Halal Industries (JIEHIS)
Publisher : Industrial Engineering Department, Faculty of Science and Engineering, UIN Sunan Kalijaga Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14421/jiehis.1789

Abstract

Brickworks Center in Potorono is the center of brickworks which is quite large in Bantul and produces high amount of both raw bricks, which has not been burned yet, and the mature bricks, or the burned one. Manual material handling work on the activity of brick production has high risk of causing spinal injury (low-back pain). This research aims to analyze the activity of material handling work by using Rapid Entire Body Assessment and Rapid Upper Limb Assessment approaches and also create design proposal by using 5-Step Method of Concept Designing to design working aids which can applied to improve working posture. From the data assessment and analysis, the result of Rapod Entire Body Assessment score on the first posture is 9, second posture is 4, third posture is 8, fourth posture is 5 and the score of Rapid Upper Limb Assessment is all 7, which in general, those scores are potential to have high risk of low-back pain so that it needs improvement of working postures. The improvement of working posture has carried out by creating Roller Conveyor Modification to reduce the risk of low-back pain injury. The final result after improvement has been carried out is the score of Rapid Entire Body Assessment is 1 and the score of Rapid Upper Limb Assessment is 3, which show decreasing score. 
ANALISIS POSTUR KERJA PETUGAS PELAYANAN TEKNIK PT. PLN ULP KENDAL DENGAN METODE NORDIC BODY MAP DAN RAPID ENTIRE BODY ASSESSMENT Wahyu Sidiq Saputra; Yusita Attaqwa; Achmad Facharudin; Ermayana Megawati; Hurun’in Hurun’in
Jurnal Inkofar Vol 6, No 2 (2022)
Publisher : Politeknik Meta Industri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46846/jurnalinkofar.v6i2.251

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Work posture or work attitude is all forms of movement that a person does while working. A good work posture is called ergonomics, which is the science of applying and adjusting work positions so as to minimize the occurrence of injuries while working. Every aspect requires a good working position, including the technical service technicians of PT. PLN ULP Kendal. This research is a qualitative field research in the form of analysis on technical service technicians of PT. PLN ULP Kendal. Data were obtained by using questionnaires and field observations. The researcher distributed questionnaires to the technicians and then observed the technicians' work positions using the field observation method. Furthermore, the results of the questionnaire were calculated using the Nordic Body Map table formula and stated that most technicians felt pain in the waist with 7 officers feeling sick. Then the results of the observations were analyzed using the REBA method and resulted in a REBA score of 3 and entered the Action Level 1 category which means the Risk Level is "Low".
Analisis Kesehatan Dan Keselamatan Kerja (K3) Dengan Metode Hazard Identification Risk Assessment and Determining Control (HIRADC) Di Peternakan Ayam Broiler Desa Wonosari Wahyu Sidiq Saputra; Indriyani Palela
Integrated Lab Journal Vol. 11 No. 01 (2023): Integrated Lab
Publisher : UIN Sunan Kalijaga Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

In an effort to fulfill animal protein and increase farmers' income, the government and breeders have made efforts to utilize most of the livestock commodity sources developed, including broilers. The application of Animal Husbandry K3 is very important to avoid occupational health and safety risks. Occupational accidents that occur in the livestock environment receive less attention because there are not many workers in the industry. By looking at the potential hazards and the large number of work accidents in the livestock industry, it is felt that there is a need for hazard analysis, risk research and risk control using the Hazard Identification Risk Assessment and Determining Control (HIRADC) method which aims to find out the hazards in Sagara Farms, find out occupational risk assessment, and what efforts should be made to reduce the risk of occupational safety and health hazards on farms.
SOSIALISASI NEW VENTURES AND BUSINESS OWNERSHIP: Abstract alah satu profil lulusan Program Studi Teknik Industri Universitas Selamat Sri adalah wirausahawan. adminjihan, adminjihan; Wahyu Sidiq Saputra; Novita Wijayanti
JURNAL INOVASI HASIL PENGABDIAN (JIHAN) Vol. 1 No. 1 (2023): JURNAL INOVASI HASIL PENGABDIAN (JIHAN)
Publisher : 3026-1791

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Abstract alah satu profil lulusan Program Studi Teknik Industri Universitas Selamat Sri adalah wirausahawan. Pencapaian profil lulusan ini didukung dengan antusiasme mahasiswa yang tinggi terhadap pembukaan bisnis atau usaha. Salah satu bentuk mewujudkan profil lulusan tersebut adalah dengan mengadakan sosialisasi “New Ventures and Business Ownership”. Cara berbisnis sudah tentu perlu untuk dikuasai baik yang merupakan pebisnis pemula maupun bagi yang telah menjalani bisnis sejak lama. Setiap bisnis tentu dijalani dengan adanya beberapa hambatan atau kendala. Oleh karena itu sebagai seorang pebisnis tentu perlu memahami beberapa cara mengenai bagaimana menjalani bisnis antara lain apa yang disebut dengan usaha kecil, macamnya dan bagaimana pentingnya untuk perekonomian suatu bangsa, apa perbedaan antara kewirausahaan, pengusaha dan pemilik usaha kecil, bagaimana ciri-ciri pengusaha yang sukses, dan bagaimana cara memulai dan mengoperasikan suatu bisnis atau usaha baru. Hal-hal tersebut dibahas dalam sosialisasi “New Ventures and Business Ownership”. Setelah diselenggarakannya sosialisasi “New Ventures and Business Ownership”, peserta sudah memahami mengenai usaha kecil dan pentingnya untuk perekonomian suatu bangsa, jenis industri kecil yang mendominasi dan berprospek tinggi dalam dunia usaha, perbedaaan antara kewirausahaan, pengusaha dan pemilik usaha kecil, ciri-ciri pengusaha yang sukses, dan cara memulai dan mengoperasikan suatu bisnis atau usaha baru.